CO2 Power Plant Startup Using Oxidant Bypass Ignition

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Solution Overview

Problem

Power production plants face challenges in efficiently starting up operations due to limitations in turbine speed, which restricts combustor ignition until a certain threshold is reached, preventing efficient transition from idle to full operational mode.

Innovation Solution

A power production system configuration that includes a bypass line for passing compressed oxidant to the recycle flow line, allowing combustor ignition below the turbine threshold speed, utilizing a motor-driven oxidant compressor to provide necessary flow volume and pressure, and a recuperative heat exchanger to manage temperature and flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the system waits for the turbine to reach threshold speed before combustor ignition, then the turbine can operate at stable speed, but the startup time is extended and the transition from idle to full operational mode is inefficient

Engineering Contradiction:
Improvestartup efficiencyVSAvoidturbine speed stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The oxidant compressor is activated before the turbine reaches threshold speed to pre-compress and deliver oxidant to the combustor. This preliminary action enables combustor ignition to occur below the turbine threshold speed, eliminating the waiting period and extending the operational range during startup while maintaining system reliability through controlled oxidant delivery.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the turbine threshold speed is reduced to allow earlier combustor ignition, then startup efficiency improves, but the turbine may not achieve stable operation

Engineering Contradiction:
Improvestartup speedVSAvoidturbine operating stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The oxidant compressor serves as an intermediary device that decouples the combustor ignition condition from the turbine speed threshold. By providing independently controlled oxidant compression and delivery, it enables ignition at lower turbine speeds without compromising the stability requirements, thus resolving the contradiction between startup speed and operational stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If a bypass line is added to pass compressed oxidant to the recycle flow line, then combustor ignition below threshold speed is enabled, but the system complexity increases

Engineering Contradiction:
Improveoperational flexibilityVSAvoidsystem configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The bypass line with the oxidant compressor is designed to serve multiple functions: enabling combustor ignition below threshold speed, providing continuous oxidant delivery during transition, and maintaining flexibility for different operational scenarios. This multi-functionality justifies the added complexity by delivering operational benefits across multiple phases of plant operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient startup and transition to normal operating conditions by allowing combustor ignition below the turbine threshold speed, ensuring continuous flow regulation and minimizing differences in combustion chemistry during startup, thus facilitating a smoother transition to full operational mode.

Implementation Method 1

a recuperative heat exchanger to manage temperature and flow

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a motor-driven oxidant compressor to provide necessary flow volume and pressure

Methodology Applied
Scientific EffectGas compression: Gas Compressor

Implementation Method 3

combustor ignition below the turbine threshold speed

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS20160363009A1System and method for startup of a power production plant
Publication Date: 2016.12.15 8 RIVERS CAPITAL LLC
  • US20160363009A1 patent drawing
  • US20160363009A1 patent drawing

AI summary

The present disclosure relates to systems and methods that provide power generation using predominantly CO2 as a working fluid. In particular, the present disclosure provides for particular configurations for startup of a power generation system whereby the combustor may be ignited before the turbine is functioning at a sufficiently high speed to drive the compressor on a common shaft to conditions whereby a recycle CO2 stream may be provided to the combustor at a sufficient flow volume and flow pressure. In some embodiments, a bypass line may be utilized to provide additional oxidant in place of the recycle CO2 stream.