Coagulant Composition for Wastewater Nutrient Removal

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Solution Overview

Problem

Current wastewater treatment processes face challenges in efficiently removing nutrients like nitrogen and phosphorus due to dissolved oxygen interference in anoxic zones and safety concerns with methanol use, leading to high costs and safety issues.

Innovation Solution

A coagulant composition combining iron or aluminum salts with a carbon source, such as alcohols or sugars, is introduced to provide a stable, safe, and efficient solution for nutrient removal, allowing for non-EX classified equipment usage and reducing operational costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If methanol is used as carbon source in denitrification process, then nitrogen removal efficiency is improved, but safety issues and equipment costs increase

Engineering Contradiction:
Improvenitrogen removal efficiencyVSAvoidsafety issues
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameter of the carbon source from methanol to ethanol, propylene glycol, or glycerol. These alternatives have different safety characteristics (lower flammability) while maintaining their effectiveness as carbon sources for denitrification, thus resolving the contradiction between nitrogen removal efficiency and safety concerns

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite chemical composition combining coagulant (alum or ferric chloride) with carbon source (ethanol, propylene glycol, or glycerol) in specific ratios. This composite formulation integrates multiple functions (coagulation and denitrification) into a single safe-to-handle product, eliminating the need for separate methanol handling infrastructure

Inventive Principle:
Principle #40Composite materials

2Productivity

If separate methanol dosing is implemented, then nitrogen removal is achieved, but equipment complexity and costs increase

Engineering Contradiction:
Improvenitrogen removalVSAvoidequipment complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the coagulation function and denitrification function into a single integrated chemical dosing system. By combining coagulant and carbon source in one formulation, the need for separate methanol dosing equipment is eliminated, reducing device complexity while maintaining nitrogen removal capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent develops a multi-functional chemical composition that simultaneously performs coagulation, phosphorus removal, and denitrification. This universal formulation replaces multiple separate treatment processes and equipment, simplifying the overall system while achieving comprehensive nutrient removal

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If dissolved oxygen is recycled to anoxic zone, then nitrification is maintained, but BOD available for denitrification is reduced

Engineering Contradiction:
ImprovenitrificationVSAvoidBOD available for denitrification
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent extracts the carbon source function from the biological process and incorporates it into a chemical formulation. By adding carbon source compounds (ethanol, propylene glycol, glycerol) directly to the wastewater during coagulation, the system provides carbon for denitrification without relying on BOD that would be oxidized by recycled dissolved oxygen

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces chemical carbon source compounds as intermediaries between the coagulation process and denitrification. These compounds serve as a bridge that provides carbon for denitrification independently of the biological BOD pathway, allowing both nitrification and denitrification to proceed simultaneously without competition for carbon sources

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coagulant composition effectively removes water-soluble phosphorus and total organic carbon, enhancing nitrogen removal efficiency and improving safety and cost-effectiveness in wastewater treatment processes, achieving over 90% total nitrogen removal.

Implementation Method 1

The coagulant composition effectively removes water-soluble phosphorus

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 2

The coagulant composition effectively removes water-soluble phosphorus

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The coagulant composition effectively removes total organic carbon

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

The coagulant composition effectively removes total organic carbon

Methodology Applied
Scientific EffectDecomposition: Decomposition (biological)

Implementation Method 5

During denitrification the nitrates and the nitrites are converted using chemical additives to the molecular nitrogen

Methodology Applied
Scientific EffectDenitrification: Reduction

Implementation Method 6

During nitrification, ammonia is oxidized to nitrate and nitrites

Methodology Applied
Scientific EffectNitrification: Oxidation

Implementation Method 7

During denitrification the nitrates and the nitrites are converted using chemical additives to the molecular nitrogen

Methodology Applied
Scientific EffectDenitrification: Reduction

Data Source

PatentUS11130687B2Coagulant composition for wastewater treatment
Publication Date: 2021.09.28 KEMIRA OY
  • US11130687B2 patent drawing
  • US11130687B2 patent drawing

AI summary

The present invention relates to a coagulant composition comprising a coagulant and a carbon source compound, wherein the coagulant is selected from the group iron and aluminium salts, or any combination thereof. The carbon source includes methanol, ethanol or glycol. The present invention further relates to a method of treating wastewater, e.g. containing nitrogen and/or phosphate, including providing the coagulant composition to wastewater before, during and/or after a biological treatment step, and the use of the coagulant composition in wastewater treatment.