Coal Refuse Horticultural Blend for Acid Drainage Neutralization

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Solution Overview

Problem

Coal refuse piles from mining operations pose environmental hazards due to acid drainage, requiring costly liners that degrade over time and are unsightly, unstable, and incapable of supporting vegetation, necessitating expensive drainage management systems.

Innovation Solution

A horticultural blend of coal refuse and slag, with a specific particle size and pH range, is applied to coal refuse piles to neutralize acidity, facilitate vegetation growth, and eliminate the need for liners and drainage ponds, using a mixture of slag from various metal production processes blended with coal refuse to improve soil conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If liners are used to protect groundwater from acid drainage, then environmental protection is improved, but cost and complexity increase

Engineering Contradiction:
Improveacid drainageVSAvoidliner system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The coal refuse is treated with alkaline materials to enable it to neutralize its own acidity and produce a stable, vegetative cover that provides long-term protection without requiring external liner systems or ongoing maintenance of complex drainage infrastructure

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The harmful acidic coal refuse is chemically treated to convert it into a beneficial horticultural medium that supports vegetation growth, transforming the waste material into a self-protecting system that eliminates acid drainage through biological and chemical processes

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If liners are used to encase coal refuse piles, then acid drainage is controlled, but aesthetic value and stability deteriorate

Engineering Contradiction:
Improveacid drainageVSAvoidappearance
Core Design Contradiction:
Object-affected harmful factorsVSShape

Solution Approach 1:

The treated coal refuse naturally develops vegetation cover and stabilizes itself through chemical neutralization, eliminating the need for visible liner structures and providing an aesthetically pleasing, natural appearance while maintaining environmental protection

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The horticultural treatment transforms the dark, unsightly coal refuse into a lighter-colored, soil-like medium that supports green vegetation, fundamentally changing the visual appearance from a hazardous waste pile to a productive landscape feature

Inventive Principle:
Principle #32Color changes

3Quantity of substance

If traditional coal refuse piles are left untreated, then cost is reduced, but environmental hazards and instability increase

Engineering Contradiction:
ImprovecostVSAvoidenvironmental hazards
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

A single application of alkaline materials and horticultural blend enables the coal refuse to self-neutralize acidity over time and self-stabilize through vegetation growth, eliminating the need for costly, ongoing maintenance of drainage ponds and liner systems while providing permanent environmental protection

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The chemical parameters of the coal refuse are fundamentally altered by adding alkaline materials, changing the pH from highly acidic to neutral or slightly alkaline, which transforms the material's behavior and enables vegetation growth, thereby eliminating environmental hazards at a reasonable cost

Inventive Principle:
Principle #35Parameter changes

4Object-affected harmful factors

If calcitic liming materials are applied to neutralize acidity, then pH is improved, but cost and complexity increase

Engineering Contradiction:
ImproveacidityVSAvoidtreatment system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The alkaline neutralization function and the horticultural soil amendment functions are merged into a single integrated product that simultaneously raises pH and provides a growth medium for vegetation, eliminating the need for separate acid neutralization and soil improvement steps

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The horticultural blend performs multiple functions simultaneously: it neutralizes acidity, provides a stable growing medium, supports vegetation establishment, and prevents erosion, replacing what would otherwise require multiple separate treatment systems and materials

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The horticultural blend effectively neutralizes pH and metal content in coal refuse piles, allowing for vegetation growth and reducing acid mine drainage, thereby eliminating the need for liners and drainage management systems, while stabilizing the coal refuse piles and enhancing their aesthetic and environmental value.

Implementation Method 1

The horticultural blend has a pH within a range of about 3.5 and about 10 and the horticultural blend facilitates growth of vegetation

Methodology Applied
Scientific EffectChemical neutralization: Chemical Bonding

Data Source

PatentUS9656923B2Coal refuse horticultural blend
Publication Date: 2017.05.23 HARSCO CORP
  • US9656923B2 patent drawing
  • US9656923B2 patent drawing
  • US9656923B2 patent drawing

AI summary

An horticultural blend is disclosed. The horticultural blend includes coal refuse and slag blended with at least a portion of the coal refuse. The coal refuse has a particle size, the particle size corresponding with all material in the coal refuse having a maximum dimension of less than about 2 inches and at least about 25% of the material in the coal refuse being capable of passing through a standard number 4 sieve. The horticultural blend has a pH within a range of about 3.5 and about 10 and the horticultural blend facilitates growth of vegetation when applied to a coal refuse pile at a thickness of less than about 2 feet.