Coated Positive Electrode Material for Low-Resistance Solid-State Interfaces

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Solution Overview

Problem

Current all-solid-state batteries suffer from high resistance and insufficient high voltage tolerance due to the formation of a high-resistance layer at the interface between the solid electrolyte and the positive electrode active material, limiting their output characteristics and energy density.

Innovation Solution

A coated positive electrode active material is developed, comprising a positive electrode active material with a coating layer containing cobalt (Co), lithium (Li), phosphorus (P), and a pentavalent transition metal element (M) such as vanadium (V), niobium (Nb), or tantalum (Ta), which forms an interfacial layer to inhibit the formation of high-resistance layers and enhance lithium ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a coating layer is formed on the positive electrode active material to improve output characteristics and high voltage tolerance, then the resistance decreases and voltage tolerance improves, but the manufacturing complexity increases and manufacturing precision requirements increase

Engineering Contradiction:
Improvehigh voltage toleranceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A coating layer comprising Li-P glass and Li-M glass is applied as an intermediary between the positive electrode active material and the solid electrolyte. This coating layer serves as a mediator that improves Li ion conductivity at the interface, reduces resistance, and enhances high voltage tolerance without requiring complex manufacturing processes

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating layer is formed as a composite material combining Li-P glass (lithium phosphate glass) and Li-M glass (lithium metasilicate glass) in specific ratios. This composite structure provides synergistic effects that optimize both Li ion conductivity and high voltage tolerance while maintaining manufacturability

Inventive Principle:
Principle #40Composite materials

2Reliability

If the coating layer contains lithium and phosphorus to enhance Li ion conductivity, then the resistance decreases, but the manufacturing precision requirements increase

Engineering Contradiction:
ImproveLi ion conductivityVSAvoidmanufacturing precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The coating layer composition is optimized by controlling the molar ratio of Li to (P+M) between 0.8 and 1.2, and the ratio of P to (P+M) between 0.1 and 0.9. These parameter specifications ensure high Li ion conductivity while providing clear manufacturing guidelines that balance precision requirements with practical manufacturability

Inventive Principle:
Principle #35Parameter changes

3Productivity

If a coating layer is applied to inhibit high-resistance layer formation at the solid electrolyte interface, then output characteristics improve, but the device complexity increases

Engineering Contradiction:
Improveoutput characteristicsVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The Li-P glass and Li-M glass coating serves as an intermediary layer at the solid electrolyte interface, preventing direct contact between the solid electrolyte and positive electrode active material. This intermediary coating inhibits high-resistance layer formation and improves output characteristics while maintaining relatively simple device structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating layer is applied specifically at the critical interface region between the solid electrolyte and positive electrode active material, where it locally improves Li ion conductivity and prevents resistance formation. This localized application optimizes performance without unnecessarily complicating the entire battery structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coated positive electrode active material achieves low resistance, high energy density, and high voltage tolerance, improving the performance of lithium secondary batteries.

Implementation Method 1

the coating layer contains at least lithium (Li), phosphorus (P), an element M, and oxygen (O), and the element M is a pentavalent transition metal element

Methodology Applied
Scientific EffectLithium ion conductivity: Conduction (electrical)

Implementation Method 2

the coating layer... forms an interfacial layer to inhibit the formation of high-resistance layers

Methodology Applied
Scientific EffectInterface protection: Adsorption

Data Source

PatentEP4611070A1Coating-equipped positive electrode active material for lithium secondary battery, solution for forming coating layer, and lithium secondary battery
Publication Date: 2025.09.03 SUMITOMO METAL MINING CO LTD
  • EP4611070A1 patent drawingFigure 1~2
  • EP4611070A1 patent drawing
  • EP4611070A1 patent drawing

AI summary

A coated positive electrode active material for a lithium secondary battery includes a positive electrode active material and a coating layer disposed on the surface of the positive electrode active material. The positive electrode active material contains cobalt (Co). The coating layer contains at least lithium (Li), phosphorus (P), an element M, and oxygen (O). The element M is a pentavalent transition metal element.