Stable Coated Cinnamic Aldehyde for Animal Feed

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Solution Overview

Problem

Cinnamic aldehyde-based products face stability issues when combined with animal feed, particularly due to aldimine condensation with protein feedstuffs, which existing encapsulation methods fail to adequately address.

Innovation Solution

A stable cinnamic aldehyde composition is developed using a core coated with an acidic layer as a chemical barrier and a polymer layer as a physical barrier, effectively inhibiting degradation by blocking aldimine condensation and physical contact with air and feed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical encapsulation barriers (palm fatty acid or glyceryl monostearate) are used to protect cinnamic aldehyde, then the product can be formulated for animal feed, but the encapsulation is insufficient to stabilize CIN once combined with protein feedstuff due to aldimine condensation

Engineering Contradiction:
Improvestability of cinnamic aldehyde in feedVSAvoidencapsulation structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining an acidic coating material (such as citric acid, tartaric acid, or ascorbic acid) with a polymer encapsulation material. The acidic layer is applied first to the cinnamic aldehyde core, followed by a polymer coating layer. This composite structure provides both chemical protection (acidic layer preventing aldimine condensation) and physical protection (polymer layer providing encapsulation), thereby achieving superior stability in protein-containing feedstuffs compared to physical encapsulation alone.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If no encapsulation is used, then the product formulation is simpler, but cinnamic aldehyde degrades rapidly when combined with protein feedstuff

Engineering Contradiction:
Improveproduct formulation simplicityVSAvoidstability of cinnamic aldehyde
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by pre-coating the cinnamic aldehyde core with an acidic material before final encapsulation or feed mixing. This preliminary acidic coating creates a protective barrier that prevents aldimine condensation between the aldehyde group of CIN and amine groups in protein feedstuff. The acidic layer is applied in advance during the coating process, ensuring stability is established before the product encounters protein-containing feed ingredients.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If existing encapsulation methods are used, then some protection is provided, but they fail to inhibit aldimine condensation between CIN and amine function groups in protein feedstuff

Engineering Contradiction:
Improveprotection from degradationVSAvoidinhibition of aldimine condensation
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies the intermediary principle by introducing an acidic coating material as a mediator between the cinnamic aldehyde core and the protein feedstuff. The acidic material (such as citric acid, tartaric acid, or ascorbic acid) forms a protective interface layer that chemically interferes with the aldimine condensation reaction between CIN and amine groups. This intermediary acidic layer prevents direct contact and reaction between the aldehyde and protein amine groups, thereby reliably inhibiting degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition exhibits superior stability, with less than 15% loss after 90 days of ambient storage, significantly outperforming commercially available products that rely solely on physical barriers.

Implementation Method 1

the encapsulation is not sufficient to stabilize the CIN once it is combined with any feed or feed raw materials that contain protein feedstuff... aldimine condensation between CIN and amine function groups in protein feedstuff

Methodology Applied
Scientific EffectAldimine condensation: Chemical Bonding

Implementation Method 2

creating a physical barrier, such as encapsulation or microencapsulation using palm fatty acid or glyceryl monostearate

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS20230397636A1Stable coated cinnamic aldehyde compositions for animal feed and related methods
Publication Date: 2023.12.14 KEMIN INDUSTRIES INC
  • US20230397636A1 patent drawing
  • US20230397636A1 patent drawing
  • US20230397636A1 patent drawing

AI summary

The present invention relates to a coated cinnamic aldehyde that includes an acidic coating, and optionally a polymer coating, and remains stable when combined with animal feed or other raw ingredients for up to ninety days after combination with animal feed or raw feed ingredients. Another aspect of the present invention relates to a method of improving the growth of an animal by adding the coated cinnamic aldehyde composition to the animal feed.