Coated Lithium-Manganese Rich Cathode for Voltage Decay Control

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Solution Overview

Problem

Lithium-manganese rich materials used in lithium-ion batteries undergo structural transformation during cyclic processes, leading to voltage decay and reduced energy density, hindering their commercial application.

Innovation Solution

A lithium-manganese rich material comprising a matrix with a specific chemical formula and a coating layer, where the matrix is represented by Li1.2+x[(Mn1-a-b-cCOaNibMc)1-dM′d]0.8−xO2 and the coating layer by Liu(Li1-v-γNvN′γ)O2, with a weight ratio of matrix to coating layer ranging from 100:0.01 to 100:10.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium-manganese rich material is used as cathode material, then high specific capacity (>250 mAh/g) is achieved, but structural transformation from layered to spinel structure occurs during cyclic process causing voltage decay

Engineering Contradiction:
Improvespecific capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The cathode material is divided into two functional parts: a lithium-manganese rich matrix providing high capacity and a surface coating layer preventing structural transformation. This segmentation allows each part to fulfill its specific function independently, resolving the contradiction between high capacity and structural stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a composite material system combining the lithium-manganese rich layered structure with a protective coating layer. This composite structure maintains the high specific capacity of the matrix while the coating prevents Jahn-Teller distortion and spinel transformation, thereby resolving the contradiction between capacity and stability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium-manganese rich material is used, then high specific capacity is achieved, but energy density is reduced due to voltage decay

Engineering Contradiction:
Improvespecific capacityVSAvoidenergy density
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

By segmenting the material into capacity-providing matrix and performance-preserving coating, the invention maintains high specific capacity while preventing voltage decay, thereby preserving energy density throughout the battery's cycle life.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coating layer is applied in advance to the matrix surface before battery operation. This preliminary protective action prevents structural transformation and voltage decay from occurring, ensuring that high energy density is maintained throughout the cycling process.

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If lithium-manganese rich material is used, then high specific capacity is achieved, but commercial application becomes difficult due to voltage decay and reduced energy density

Engineering Contradiction:
Improvespecific capacityVSAvoidcommercial applicability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The segmented structure with protective coating isolates the lithium-manganese rich matrix from detrimental environmental interactions, preventing voltage decay and maintaining reliable performance characteristics required for commercial battery applications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The composite material system combines the high-capacity lithium-manganese rich phase with a stable coating phase, creating a reliable cathode material that maintains consistent voltage and energy density, thereby enabling commercial application.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12294079B2Lithium-manganese rich material, preparation method therefor and use thereof
Publication Date: 2025.05.06 BEIJING EASPRING MATERIAL TECH CO LTD
  • US12294079B2 patent drawing
  • US12294079B2 patent drawing
  • US12294079B2 patent drawing

AI summary

The present disclosure discloses a lithium-manganese rich material and a preparation method and a use thereof.