Coated LiCoO2 Cathode for Cycling Stability

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Solution Overview

Problem

Lithium ion batteries experience capacity loss and poor cycling life due to irreversible changes in cathode active materials during charging and discharging cycles, primarily caused by reactions with organic solvents, which current surface treatments do not adequately address.

Innovation Solution

A cathode composite material is developed with a coating layer of lithium metal oxide, specifically Co doped Li2TiO3, applied to lithium transition metal oxides like LiCoO2, enhancing stability and preventing unwanted reactions by forming a core-shell structure that allows lithium ion mobility while suppressing electron migration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a coating layer of lithium metal oxide is applied to the cathode active material, then cycling stability and capacity retention are improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecycling stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies composite materials by creating a core-shell structure where a coating layer of lithium metal oxide (specifically Co doped Li2TiO3) is applied to the cathode active material particle (LiCoO2). This composite structure combines the high capacity properties of LiCoO2 with the stability and protective properties of the Li2TiO3 coating layer, resolving the contradiction between maintaining reliability through coating while managing the complexity through a well-defined composite architecture.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by doping cobalt specifically in the Li2TiO3 coating layer while keeping the core LiCoO2 material unchanged. This localized modification of the coating layer's composition (adding Co dopant) provides enhanced stability and electronic properties at the critical interface region without altering the bulk properties of the cathode material, thus improving cycling stability while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a coating layer is applied to improve stability, then unwanted reactions with organic solvent are suppressed, but manufacturing precision and process difficulty increase

Engineering Contradiction:
Improveside reactionsVSAvoidcoating uniformity
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by carefully controlling the doping concentration of cobalt in the Li2TiO3 coating layer and optimizing the coating thickness. By adjusting these parameters (Co doping level, coating layer thickness), the material achieves optimal protection against side reactions with organic solvents during cycling, while maintaining manufacturability through well-defined parameter ranges that ensure uniform coating formation.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the coating layer allows lithium ion mobility, then capacity retention is improved, but electron migration control becomes more difficult

Engineering Contradiction:
Improvecapacity retentionVSAvoidelectronic stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies the intermediary principle by using the Li2TiO3 coating layer as a mediator between the LiCoO2 cathode material and the electrolyte. This intermediate layer selectively facilitates lithium ion transport (improving capacity retention) while simultaneously blocking electron migration and preventing direct contact between the cathode material and organic solvent (enhancing electronic stability and reducing side reactions). The coating layer acts as a selective barrier that mediates the interactions at the electrode-electrolyte interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cathode composite material significantly improves cycling stability and capacity retention, maintaining high discharge specific capacity even at high current rates, outperforming batteries without the coating layer by reducing side reactions and enhancing chemical and thermal stability.

Implementation Method 1

forming a core-shell structure that allows lithium ion mobility while suppressing electron migration

Methodology Applied
Scientific EffectIon mobility: Fast Ion Conductor

Implementation Method 2

stability improving problem during the cycling of the lithium ion battery has not been properly solved... reducing side reactions and enhancing chemical and thermal stability

Methodology Applied
Scientific EffectChemical stability: Physical Containment

Data Source

PatentUS8795892B2Cathode composite material and lithium ion battery using the same
Publication Date: 2014.08.05 HON HAI PRECISION INDUSTRY CO LTD
  • US8795892B2 patent drawing
  • US8795892B2 patent drawing
  • US8795892B2 patent drawing

AI summary

A cathode composite material includes a cathode active material and a coating layer coated on a surface of the cathode active material. The cathode active material includes a lithium cobalt oxide. The coating layer includes a lithium metal oxide having a crystal structure belonging to C2/c space group of the monoclinic crystal system. The present disclosure also relates to a lithium ion battery including the cathode composite material.