Coating Base Segmentation for Color, Sheen, and Storage Efficiency
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Solution Overview
Problem
Architectural coatings require multiple base compositions per sheen and tier to accommodate various colors and sheens, leading to inefficiencies in storage and management.
Innovation Solution
A coating system comprising separate tintable base compositions with differing pigment volume concentration, sheen, and/or gloss, which are not mixed together, allowing for customization by combining specific base compositions to achieve desired color and sheen without maintaining separate compositions for each combination.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple base compositions are maintained per sheen and tier to accommodate various colors and sheens, then the ability to provide diverse color and sheen combinations is improved, but the complexity of storage and management increases
Solution Approach 1:
The invention segments the base composition into multiple separate components (e.g., resin component, pigment component, solvent component) that can be stored independently and combined as needed. This allows the system to maintain versatility in color and sheen combinations while reducing storage complexity by storing components separately rather than maintaining multiple complete base compositions for each sheen and tier combination.
Solution Approach 2:
The invention creates universal base components that can serve multiple functions across different sheen and color requirements. A single set of base components can be combined in various proportions and configurations to produce multiple different base compositions for different sheens and tiers, eliminating the need to maintain separate dedicated base compositions for each specific application.
2Manufacturing precision
If separate base compositions are maintained for each sheen and tier combination, then the precision of matching desired color and sheen is improved, but the quantity of base compositions required increases
Solution Approach 1:
The invention enables precise control of color and sheen properties by allowing independent adjustment of component parameters (pigment concentration, resin type, solvent content) when combining base components. This parameter control allows accurate matching of desired color and sheen specifications while using a reduced set of fundamental base compositions, as the final properties are determined by the combination ratios and component selection rather than requiring separate pre-formulated bases for each specification.
3Adaptability or versatility
If multiple tiers of tintable base compositions are available, then the range of product options is improved, but the complexity of inventory management increases
Solution Approach 1:
The invention segments the multi-tier product line into common base components that are shared across tiers, with differentiation achieved through component selection and combination rather than through completely separate base formulations. This segmentation allows the inventory to maintain a wide range of product options across multiple tiers while simplifying management by using a core set of interchangeable components rather than managing entirely separate inventories for each tier.
Data Source
AI summary
A coating system includes as separate components: (a) a first tintable base composition including: a first resin, a first liquid carrier, and a first pigment package; and (b) a second tintable base composition including: a second resin, a second liquid carrier, and optionally a second pigment package. The pigment volume concentration and/or the sheen and/or the gloss of the first tintable base composition and the second tintable base composition are substantially different. The components (a) and (b) are not mixed together.