Coaxial Connector Bellows for Force Absorption

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Solution Overview

Problem

High-frequency measuring devices face damage due to axial and radial forces applied to the inner conductor of coaxial jacks, which are transmitted to sensitive circuit carriers during plug connections, leading to potential damage.

Innovation Solution

Incorporating a resilient bellows within the inner conductor of the coaxial connecting element to absorb and dissipate these forces, preventing them from reaching the sensitive connection point with the circuit carrier.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the inner conductor is made rigid for stable connection, then connection stability is improved, but the circuit carrier becomes vulnerable to damage from axial and radial forces

Engineering Contradiction:
Improveconnection stabilityVSAvoiddamage to circuit carrier
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent applies a bellows structure (flexible element) within the inner conductor that can deform axially and radially to absorb forces generated during plug connection, preventing these forces from reaching the circuit carrier while maintaining connection stability

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the mechanical parameter of the inner conductor by introducing a flexible bellows section with specific deformation characteristics, allowing it to adaptively absorb forces while maintaining electrical connection integrity

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a flexible bellows is inserted in the inner conductor to absorb forces, then protection of circuit carrier is improved, but device complexity increases

Engineering Contradiction:
Improveprotection of circuit carrierVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The bellows is nested within the existing inner conductor structure, integrating the force-absorbing function into the conductor itself rather than adding external components, thus minimizing overall device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The bellows acts as an intermediary element between the outer conductor and the circuit carrier, absorbing forces before they can reach the sensitive circuit carrier while maintaining the electrical connection pathway

Inventive Principle:
Principle #24Intermediary (Mediator)

3Force

If the bellows deforms to absorb forces, then force absorption is improved, but reflection increases

Engineering Contradiction:
Improveforce absorptionVSAvoidsignal reflection
Core Design Contradiction:
ForceVSObject-generated harmful factors

Solution Approach 1:

The patent carefully controls the geometric parameters of the bellows (dimensions, corrugation pattern, material properties) to optimize the balance between force absorption capability and electromagnetic performance, minimizing signal reflection while maintaining mechanical flexibility

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bellows effectively absorbs and redirects axial and radial forces, protecting the circuit carrier from damage while maintaining low reflection characteristics, suitable for high-frequency applications.

Implementation Method 1

Incorporating a resilient bellows within the inner conductor of the coaxial connecting element to absorb and dissipate these forces

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS7724106B2Coaxial connecting part
Publication Date: 2010.05.25 ROHDE & SCHWARZ GMBH & CO KG
  • US7724106B2 patent drawing
  • US7724106B2 patent drawing

AI summary

The invention relates to a coaxial connecting part which is used to connect a coaxial plug socket to a circuit carrier in an internal conductor. An elastically flexible bellows made of a conductive material is incorporated therein in order to keep axial and radial forces, occurring at the beginning of the socket, away from the substrate.