Coaxial Loudspeaker Horn Shape for Smoother Tweeter Response

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Solution Overview

Problem

Existing coaxial loudspeakers face challenges in achieving a smooth frequency response curve for the tweeter unit when the woofer unit is silent, as the woofer unit's configuration interferes with the sound field of the tweeter unit, necessitating a design that minimizes this interference.

Innovation Solution

A coaxial loudspeaker design with a horn that surrounds the tweeter unit, featuring a gradually expanding inner diameter and Bezier curve-shaped cross-section, along with a shape optimization method using finite element analysis and optimization algorithms to enhance the acoustic performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the woofer unit is present in the coaxial loudspeaker, then the bandwidth of the loudspeaker is improved, but the sound field of the tweeter unit is affected by the woofer unit

Engineering Contradiction:
ImprovebandwidthVSAvoidsound field interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The loudspeaker is divided into two independent units: a tweeter unit with horn for high-frequency reproduction and a woofer unit for mid-bass reproduction. Each unit can operate independently, allowing the tweeter to maintain clean sound field when woofer is silent while still benefiting from the integrated design when both units work together.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A horn is introduced as an intermediary component between the tweeter unit and the surrounding environment. The horn acts as a sound guide that directs high-frequency sound waves forward, preventing backward radiation and reducing interference from the woofer unit's presence.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the horn inner diameter is uniform, then the manufacturing is simple, but the frequency response curve of high frequencies is not smooth

Engineering Contradiction:
Improvehorn manufacturing simplicityVSAvoidfrequency response smoothness
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The horn's inner diameter is varied along its length, creating a gradient from smaller diameter at the base to larger diameter at the mouth. This parameter change optimizes the acoustic impedance matching and directs sound waves smoothly, producing a smoother frequency response curve while remaining manufacturable through standard forming processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The horn cross-section采用 curved surfaces instead of flat panels, with the inner diameter continuously varying along the axial direction. This curvature design smoothly guides sound wave propagation and improves high-frequency response while maintaining manufacturability through conventional molding or fabrication techniques.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If the horn is designed with complex shape optimization, then the acoustic performance is improved, but the development cycle is extended

Engineering Contradiction:
Improveacoustic performanceVSAvoiddevelopment cycle
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Traditional iterative physical prototyping and manual adjustment are replaced with computational methods. Finite element analysis software models the acoustic field to predict frequency response, allowing virtual optimization of horn geometry without requiring multiple physical prototypes, thus reducing development time while achieving superior acoustic performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

A computational model serves as a virtual copy of the physical horn system. By simulating acoustic field distribution in the digital model, designers can iteratively optimize horn geometry and immediately see the effects on frequency response without building physical prototypes, significantly accelerating the development cycle.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves the frequency response curve of high frequencies by guiding sound waves forward, reducing backward radiation and enhancing sound field directivity, while shortening the development cycle and reducing costs through optimized horn design.

Implementation Method 1

The horn surrounds the high-pitch cone, a lower end portion of the horn is connected to the tweeter unit, and an upper end portion of the horn has the largest inner diameter... inner diameter of the expansion portion increases gradually from bottom to top... This causes the frequency response curve of high frequencies being smoother

Methodology Applied
Scientific EffectSound wave propagation: Sound

Implementation Method 2

The horn has an expansion portion, and inner diameter of the expansion portion increases gradually from bottom to top... This causes the frequency response curve of high frequencies being smoother

Methodology Applied
Scientific EffectAcoustic impedance matching: Acoustics

Data Source

PatentUS12581231B2Coaxial loudspeaker with horn and shape optimization method therefor
Publication Date: 2026.03.17 SUZHOU SONAVOX ELECTRONICS CO LTD
  • US12581231B2 patent drawing
  • US12581231B2 patent drawing
  • US12581231B2 patent drawing

AI summary

A coaxial loudspeaker with a horn and a shape optimization method therefor are provided. The coaxial loudspeaker includes: a woofer unit; a tweeter unit; and a horn having an inner cavity, an open upper end and an open lower end. The tweeter unit comprises a high-pitch cone, the horn surrounds the high-pitch cone, a lower end portion of the horn is connected to the tweeter unit, and an upper end portion of the horn has the largest inner diameter.