Coaxial RGB Laser Array for Wide Beam Projection

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Solution Overview

Problem

Current laser-based display systems face limitations in producing wide beams that can project long distances with minimal dispersion, particularly in entertainment settings, where they often suffer from blooming effects due to environmental factors like fog and smoke, and are restricted by the narrow beam width and single color output of individual lasers.

Innovation Solution

An array of red, green, and blue lasers is mounted coaxially in a base unit, allowing for focused and aligned beams to create a wide, long-distance projection with minimal dispersion, capable of producing over 16 million colors by varying intensity, and can be mounted on a gimbal for directional control or integrated into a display and control system for dynamic color and intensity modulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If a single laser is used to project beams, then the beam width is narrow and color is limited to one wavelength, but the device complexity is low

Engineering Contradiction:
Improvebeam widthVSAvoiddevice complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The patent divides the laser system into multiple individual lasers (typically three: red, green, and blue) arranged in an array. Each laser operates independently to produce its own beam, which are then combined to create a wider composite beam with multiple colors. This segmentation allows the system to achieve wide beam width and full-color capability while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges multiple separate laser beams into a single composite beam through precise optical alignment and combining optics. The individual beams from red, green, and blue lasers are spatially overlapped and combined to create a unified wide beam that displays full-color capabilities, effectively merging multiple light sources into one coherent output.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If traditional lasers are used in fog or smoke environments, then blooming effects occur and beam focus is lost, but the setup is simple

Engineering Contradiction:
Improvebeam focus stabilityVSAvoidblooming effect
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements individual focusing optics for each laser in the array, allowing each beam to be independently focused to a specific distance. This local quality control ensures that each laser maintains its focus stability independently, preventing the blooming effect that occurs when traditional single lasers are used in fog or smoke environments.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system allows dynamic adjustment of focus distance and beam parameters for each individual laser. By changing the focus parameter independently for each laser in the array, the system can optimize beam performance for different environmental conditions and distances, maintaining reliability without blooming effects.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If individual lasers are used, then each laser is limited to single color output, but the device complexity is low

Engineering Contradiction:
Improvecolor output capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the color output capability by using three distinct lasers (red, green, and blue) in an array. Each laser is responsible for producing one primary color, and by combining these segmented color sources, the system achieves full-color versatility (over 16 million colors) while keeping each individual laser component relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The laser array system achieves multi-functionality by combining multiple single-color lasers into a unified system that can produce any color in the visible spectrum. The same hardware platform can dynamically switch between and combine different colors, making the system universally capable of full-color display applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Length of stationary object

If laser beams are projected long distances, then dispersion occurs and beam quality degrades, but the setup is straightforward

Engineering Contradiction:
Improveprojection distanceVSAvoidbeam quality
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent applies individual focusing optics to each laser in the array, enabling each beam to be precisely focused for long-distance projection. This local quality control ensures that each laser maintains optimal beam quality over extended distances, preventing dispersion and maintaining beam integrity throughout the projection path.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system enables adjustment of focus and beam parameters for each individual laser to optimize performance for long-distance projection. By changing these parameters independently for each laser, the system can compensate for dispersion effects and maintain high beam quality over extended projection distances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves low dispersion and long-distance projection of wide beams, enabling vibrant color displays and dynamic control, overcoming traditional limitations of narrow beam width and single color output, while allowing for safe and flexible directional adjustments.

Implementation Method 1

Laser is short for Light Amplification by Stimulated Emission of Radiation. The concept of a laser dates back to the late 1800s. In the early 1900s, Einstein proffered the theoretical physics behind the operation of a laser.

Methodology Applied
Scientific EffectLight Amplification by Stimulated Emission of Radiation: Laser

Implementation Method 2

Laser may also be used to create 'atmospheric' or beam effects, in which an audience sees the laser beam as it moves through the air. This effect is due to Rayleigh scattering, which is the scattering of light, or other electromagnetic radiation, off small molecules in the air.

Methodology Applied
Scientific EffectRayleigh scattering: Rayleigh Scattering

Data Source

PatentUS10041642B2Laser based visual effect device and system
Publication Date: 2018.08.07 ANDERSON TIMOTHY LEE
  • US10041642B2 patent drawing
  • US10041642B2 patent drawing
  • US10041642B2 patent drawing

AI summary

Disclosed is a laser-based device for use primarily for laser light effects. The laser device comprises multiple red, green, and blue lasers. Each laser has a lens to collimate and focus each individual beam. The lasers are aligned such that each laser shares a common output axis. The intensity of each laser is adjustable thereby allowing the overall output color of the device to change. The overall output has over 16 million colors. Each laser-based device has a gimbal-like system to allow the devices change theft orientation. A remote control system allows for the control and synchronization of multiple devices. Multiple devices may connect to the remote control system using cables, wireless transceivers, or both. Multiple devices may be located in close proximity to create a more powerful overall output beam. The remote control system allows for viewer interaction through an application installed onto a personal communication device.