Coaxial Load Pull Tuner Horizontal Probe Attenuator

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Solution Overview

Problem

Existing RF load and source pull testing methods for medium and high-power RF transistors and amplifiers require precise vertical axis mechanisms for slide screw impedance tuners, which are complex, prone to electrical sparking, and demand high precision, while also facing challenges with achieving a wideband 50Ω neutral state and controlling spurious oscillations.

Innovation Solution

A load pull tuner system using a horizontally-only high-speed tuning probe with an in-series adjustable attenuator and a vertically-only RF energy-absorbing device, eliminating the need for a vertical axis mechanism and allowing for wideband 50Ω neutral state creation, while reducing spurious reflections and oscillations through adjustable attenuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a vertical axis mechanism is used for slide screw impedance tuners, then tuning precision is improved, but device complexity increases and reliability decreases due to electrical sparking risks

Engineering Contradiction:
Improvetuning precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent inverts the conventional vertical axis tuning mechanism by implementing a horizontal tuning probe movement instead. The tuning probe moves horizontally along the coaxial transmission line rather than vertically, eliminating the need for complex vertical axis mechanisms while maintaining tuning precision through the horizontal positioning system.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent extracts and eliminates the vertical axis mechanism entirely from the tuner design. By removing this complex component, the system reduces device complexity and associated reliability issues while achieving the same tuning function through horizontal probe movement controlled by a simplified positioning system.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If a vertical axis mechanism is used for slide screw impedance tuners, then tuning precision is improved, but reliability worsens due to electrical sparking

Engineering Contradiction:
Improvetuning precisionVSAvoidreliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent inverts the conventional vertical axis tuning mechanism by implementing a horizontal tuning probe movement instead. The tuning probe moves horizontally along the coaxial transmission line rather than vertically, eliminating the need for complex vertical axis mechanisms while maintaining tuning precision through the horizontal positioning system.

Inventive Principle:
Principle #13The other way round (Inversion)

3Adaptability or versatility

If conventional slide screw tuners are used, then impedance tuning capability is achieved, but spurious oscillations increase due to residual reflections

Engineering Contradiction:
Improveimpedance tuning capabilityVSAvoidspurious oscillations
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an intermediary component - an adjustable attenuator - positioned between the signal source and the tuning probe. This attenuator mediates the signal path by reducing the amplitude of residual reflections from the tuner, thereby suppressing spurious oscillations while preserving the impedance tuning capability of the horizontal probe system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful residual reflections that cause spurious oscillations into a controllable parameter by using the adjustable attenuator. The attenuator transforms the harmful high-level reflections into manageable signal levels, turning a potential reliability issue into a controlled design parameter that can be optimized for different operating conditions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Adaptability or versatility

If conventional tuners are used, then impedance matching is achieved, but wideband 50Ω neutral state creation is difficult

Engineering Contradiction:
Improveimpedance matching capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal tuning system where the horizontal probe movement mechanism can achieve multiple functions: precise impedance tuning across different frequencies and the creation of a wideband 50Ω neutral state. The simplified horizontal positioning system provides multi-functional capability that replaces the need for complex vertical axis mechanisms while achieving superior broadband performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the tuner design, reduces tuning error sensitivity, and effectively mitigates spurious oscillations across a large frequency bandwidth, enabling more stable and accurate impedance matching for potentially unstable RF components.

Implementation Method 1

the probe creates, at its own reference plane, a concentric reflection factor circle on the Smith chart

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

an in series adjustable attenuator to mitigate the disadvantageous residual spurious reflection of the tuner

Methodology Applied
Scientific EffectElectromagnetic energy absorption: Absorption (EM radiation)

Data Source

PatentUS11879921B1Simple coaxial load pull tuner
Publication Date: 2024.01.23 FOCUS MICROWAVES
  • US11879921B1 patent drawing
  • US11879921B1 patent drawing
  • US11879921B1 patent drawing

AI summary

Coaxial load pull tuners use one horizontally-only moving metallic reflective probe inserted in the slabline at fixed penetration and an adjustable RF energy absorbing eccentrically into the slabline rotated disc. The tuner does not use high precision vertical axes. The remotely adjustable attenuator is inserted adjacent to the test port and mitigates spurious high reflection. Calibration procedures using de-embedding or adapter removal techniques allow high resolution full tuner characterization in a few minutes.