Coaxial Opening Mixing Device for Pipe Integration
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Solution Overview
Problem
Existing in-line devices for processing flowable media are cumbersome to integrate into and separate from pipe systems, complicating their use in various applications such as cleaning agents and fruit juices production.
Innovation Solution
A device with coaxially arranged openings in the tube allows for easy integration into existing pipe systems, featuring a tool shaft extending through one opening and a counter-tool connected via another, with a separation point enabling tool introduction and operation without requiring extensive pipe adaptation, and allowing for flexible tool positioning and operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If in-line devices are integrated into pipe systems, then processing of flowable media is enabled, but separation and connection becomes complicated
Solution Approach 1:
The device is divided into separable components that can be independently connected and disconnected from the pipe system. The processing unit can be detached without affecting the pipe infrastructure, enabling easy maintenance and reconfiguration while maintaining processing capability.
Solution Approach 2:
The device incorporates universal connection interfaces that can accommodate different pipe configurations and processing requirements. The standardized interfaces enable the same device to be easily connected to various pipe systems without custom adaptation, simplifying both installation and separation operations.
2Productivity
If tool diameter is increased for effective processing, then processing effectiveness improves, but tool introduction through opening becomes difficult
Solution Approach 1:
The tool is designed with a telescopic or collapsible structure that allows it to be compressed to a smaller diameter for introduction through the opening, then expanded to its full operational diameter once positioned inside the pipe. This nesting principle enables both easy introduction and effective processing with large tool diameter.
Solution Approach 2:
The tool incorporates dynamic elements such as expandable blades or adjustable components that remain compact during insertion but deploy to their full functional size during operation. This dynamic transformation allows the tool to overcome the size constraint of the opening while maintaining large processing diameter.
Data Source
Figure 1
Figure 2
AI summary
Device for processing flowable media comprises a pipe (1a, 1b, 1c) having a first opening (3) and a second opening (4) in the outer wall and a tool shaft (5) extending through the first opening. The first opening and the second opening are arranged coaxially to each other.