Coaxial Probe Array for High Salinity Water Cut Measurement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional flow meters fail to accurately measure water cut and salinity levels in multiphase mixtures with high salinity concentrations, leading to inaccuracy in well production optimization due to salinity-induced conductivity issues.

Innovation Solution

A high-frequency coaxial probe array operating at dual frequencies to minimize conductivity loss, with a processor that determines multiphase flow presence and measures water cut and salinity across a cross-sectional area of a production conduit, using a single set of driver electronics and performing frequency sweeps to account for systematic variance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If capacitance-based sensors are used to measure water cut, then measurement is feasible at low salinity, but measurement accuracy deteriorates at high salinity levels due to conductivity interference

Engineering Contradiction:
Improvewater cut measurement accuracyVSAvoidsalinity-induced conductivity interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the measurement parameter from low-frequency capacitance to high-frequency dielectric measurement (above 1 MHz). This frequency parameter change allows the system to measure water cut in high salinity environments because the high frequency signal penetrates the conductive brine without being blocked by ionic conduction, thus resolving the contradiction between measurement accuracy and salinity interference

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the conventional capacitance-based electrical measurement system with a high-frequency electromagnetic wave measurement system. By substituting the measurement mechanism to use electromagnetic waves instead of low-frequency electrical signals, the system can overcome the conductivity barrier imposed by high salinity and achieve accurate water cut measurement

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If conventional single-frequency probes are used, then device complexity is low, but measurement accuracy deteriorates due to inability to account for frequency-dependent permittivity variations

Engineering Contradiction:
Improvepermittivity measurement accuracyVSAvoidprobe array and dual-frequency operation
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the measurement process into multiple frequency components by using a probe array that operates at multiple frequencies. This segmentation allows the system to capture frequency-dependent permittivity variations and selectively use the optimal frequency range for different salinity conditions, improving measurement accuracy despite increased device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a multi-functional probe array that can operate across a broad frequency spectrum (from kHz to GHz ranges). This universal probe design can adapt to different measurement conditions (freshwater, seawater, brine) by selecting appropriate frequency ranges, thereby achieving high measurement precision across diverse applications while managing device complexity through integrated electronics

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If high-frequency operation is used to minimize conductivity loss, then water cut measurement accuracy improves, but device complexity increases due to specialized electronics requirements

Engineering Contradiction:
Improvewater cut measurement at high salinityVSAvoidhigh-frequency driver electronics
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple probe elements operating at different frequencies into a single integrated probe array system with shared electronics. By combining the probe elements and utilizing multiplexed signal processing, the system achieves high-frequency measurement capability without proportionally increasing device complexity, as the driver electronics can serve multiple probe elements through time-division or frequency-division multiplexing

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides accurate real-time measurements of water cut and salinity in multiphase mixtures with high salinity levels, enhancing well production optimization by minimizing salinity-induced errors and optimizing area coverage and dynamic range.

Implementation Method 1

the measured complex reflection coefficient (i.e., ratio of reflected signal to the incident signal) is dependent on the aperture impedance (i.e., complex permittivity) of a sample material terminating the probe

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Implementation Method 2

Capacitance is observed to increase between a pair of electrodes as the amount of water between the electrodes increases

Methodology Applied
Scientific EffectDielectric permittivity: Dielectric Permittivity

Implementation Method 3

operating above a relaxation frequency of the brine water, and thus minimizing a conductivity loss relative to a capacitance

Methodology Applied
Scientific EffectRelaxation frequency:

Data Source

PatentUS10794847B2Combined water cut and salinity meter
Publication Date: 2020.10.06 SAUDI ARABIAN OIL CO
  • US10794847B2 patent drawing
  • US10794847B2 patent drawing
  • US10794847B2 patent drawing

AI summary

Disclosed is a flow meter and method for measuring water cut and salinity of a multiphase mixture. The water-cut meter includes a conduit configured to receive the multiphase mixture, and a probe array configured to measure a cross-sectional area of the conduit. The probe array includes a plurality of coaxial probes connected in parallel. Optionally, the probe array is configured to operate at a single high frequency, for example, 1 to 3 GHz, to minimize conductivity loss relative to capacitance. The flow meter further includes a processor configured to transmit a signal to the probe array and to receive a reflected signal from the probe array using a single channel. The processor is further configured to calculate the water cut and the salinity of the multiphase mixture based on a single complex permittivity of the multiphase mixture calculated from the received reflected signal.