Coaxial Cable to Strip Line Connection via PCB Inductive Coupling

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Solution Overview

Problem

Existing methods for connecting coaxial cables to strip lines in complex antennas are costly due to the need for expensive materials and labor-intensive assembly processes, which hinder production line capacity and result in suboptimal Passive Inter Modulation (PIM) performances.

Innovation Solution

A device utilizing a printed circuit board with inductive and capacitive coupling between a coaxial cable and a strip line, employing low-cost materials and reducing the need for soldering and additional parts, thereby minimizing material and assembly costs while maintaining low PIM performances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional metal plates with direct soldering are used to connect coaxial cables to strip lines, then good PIM performances are achieved, but material cost increases significantly

Engineering Contradiction:
ImprovePIM performancesVSAvoidmaterial cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces expensive traditional metal plates (brass, copper) with a cost-effective PCB-based structure that integrates the connection function. The PCB with metallized vias and ground planes provides the necessary electrical connection at a fraction of the cost of traditional metal plates, while maintaining acceptable PIM performance through proper design of the reference planes and via structures.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention uses a composite structure combining PCB substrate, metallized vias, and ground planes to create an integrated connection solution. This composite approach replaces homogeneous expensive metal plates with a multi-material construction that achieves the same function at lower cost through the synergistic combination of different materials (PCB laminate, conductive plating, via fillers).

Inventive Principle:
Principle #40Composite materials

2Reliability

If expensive metal plates and complex assembly processes are used, then connection reliability is improved, but assembly time and production complexity increase

Engineering Contradiction:
Improveconnection reliabilityVSAvoidassembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges multiple functions into a single integrated PCB structure: the connection interface, reference planes, grounding, and signal routing are all combined in one component. This eliminates the need for separate metal plates, mounting hardware, and complex assembly steps, reducing both assembly time and potential sources of connection failure while maintaining reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The PCB structure is designed to be self-grounding through its reference planes and via structures, eliminating the need for additional grounding components or complex grounding procedures. The metallized vias automatically provide both signal connection and reference plane continuity, reducing assembly complexity and time.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a cost-effective and efficient connection with reduced assembly time, enhancing production line capacity and achieving low PIM performances, suitable for complex antennas with numerous connections.

Implementation Method 1

a second part of the printed circuit board is inductively coupled with a cover top and a cover bottom

Methodology Applied
Scientific EffectInductive coupling: Electromagnetic Induction

Implementation Method 2

A device utilizing a printed circuit board with inductive and capacitive coupling between a coaxial cable and a strip line

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentEP3249741B1Device for the connection between a strip line and a coaxial cable
Publication Date: 2020.02.26 ALCATEL LUCENT SHANGHAI BELL CO LTD
  • EP3249741B1 patent drawingFigure 1~2a
  • EP3249741B1 patent drawingFigure 2b~2c
  • EP3249741B1 patent drawingFigure 2d

AI summary

Device for the connection between a strip line and a coaxial cable. Antenna comprising the device for the connection between a strip line and a coaxial cable The strip line is realized on a first part of a printed circuit board (102), and the coaxial cable includes an inner conductor and an outer conductor. The device comprises a cover top and a cover bottom respectively located over and under the printed circuit board. Within this device a second part of the printed circuit board is inductively coupled with the cover top and the cover bottom and the inner conductor is electrically connected to the strip line and the outer conductor is inductively or electrically connected to the second part of the printed circuit board.