Configurable High Frequency Coaxial Switch Modular Design

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Solution Overview

Problem

Existing high frequency coaxial switches suffer from poor performance at frequencies above 30 GHz due to high mismatch losses, particularly in cascaded assemblies, which requires high precision and accurate positioning of components, making them costly and difficult to manufacture for wide frequency bands.

Innovation Solution

A configurable high frequency coaxial switch design featuring modular components, including a switch housing module and frequency-matching port component modules, that allow operation in a wide frequency band by optimizing RF performance in specific frequency ranges through interchangeable frequency-matching connector modules and adapter modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wide frequency band matching is implemented in prior art coaxial switches, then the switches can operate across all commercial frequency bands, but the performance deteriorates at frequencies above 30 GHz due to high mismatch losses

Engineering Contradiction:
Improvefrequency band coverageVSAvoidRF performance at high frequencies
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The switch assembly is divided into modular components: a base switch unit and interchangeable frequency-matching connector modules. Each connector module is designed with specific geometric features (protrusions, recesses, dielectric elements) optimized for particular frequency ranges. This segmentation allows the system to achieve both wide frequency coverage and high-performance operation at specific frequencies by selecting appropriate connector modules.

Inventive Principle:
Principle #1Segmentation

2Reliability

If high precision parts and accurate positioning are used to reduce reflection at high frequencies, then the switch performance improves, but the manufacturing cost and complexity increase significantly

Engineering Contradiction:
Improvereflection performanceVSAvoidmanufacturing precision requirements
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of requiring high precision throughout the entire switch assembly, the invention applies precision-critical features locally within the interchangeable connector modules. The frequency-matching connectors incorporate precisely engineered geometric features (protrusions, recesses, dielectric elements) only where needed for RF performance. The base switch unit can be manufactured with standard tolerances, significantly reducing overall manufacturing complexity while maintaining high reflection performance through the precision-optimized connector modules.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If cascaded assemblies of multiple switches are used to achieve required switching functions, then the system functionality is achieved, but the overall reflection performance deteriorates by approximately 10·log10 N dB

Engineering Contradiction:
Improveswitching system functionalityVSAvoidoverall reflection performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The interchangeable frequency-matching connector modules serve multiple functions: they provide frequency-optimized RF performance, enable easy reconfiguration of the cascaded assembly, and maintain consistent impedance matching across multiple switch stages. By using the same connector module design across all ports of cascaded switches, the system achieves better overall reflection performance while maintaining the required switching functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7567155B2Configurable high frequency coaxial switch
Publication Date: 2009.07.28 HONEYWELL LIMITED HONEYWELL LIMITÉE
  • US7567155B2 patent drawing
  • US7567155B2 patent drawing
  • US7567155B2 patent drawing

AI summary

Various embodiments are provided herein for a configurable high frequency coaxial switch. The switch includes a switch housing module that has at least two ports and is adapted for operation in a wide frequency band. The switch also includes at least one frequency-matching port component module that is configured to connect a transmission line to one of the ports of the switch housing module. The at least one frequency-matching port component module is also configured to provide a match to a desired frequency range. In use, the switch housing module together with the at least one frequency-matching port component module allow for operation of the configurable high frequency coaxial switch at the desired frequency range.