Cobalt Alloy Electroless Plating Solution Stabilizer

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Solution Overview

Problem

Conventional electroless plating solutions for cobalt-based alloys used in semiconductor wiring are unstable due to autolysis, leading to precipitate formation and reduced durability, which affects the quality of metal thin-films and requires high temperatures for effective plating on copper wiring.

Innovation Solution

A cobalt-based alloy electroless plating solution comprising a cobalt precursor, tungsten precursor, phosphorus precursor, reducing agent (dimethylamine borane or borohydride), complexing agent, pH regulator, and stabilizer (imidazole derivatives) is developed to inhibit autolysis and maintain solution stability, allowing for reuse and improved thin-film quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If dimethylamine borane (DMAB) is used as a reducing agent for electroless plating on copper wiring, then adhesion to copper wiring is improved, but solution stability deteriorates causing autolysis

Engineering Contradiction:
Improveadhesion to copper wiringVSAvoidsolution stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

A stabilizer compound is introduced as an intermediary substance that mediates between the reducing agent (DMAB) and metal ions in the plating solution. The stabilizer prevents direct unwanted reactions (autolysis) while allowing controlled reduction on the copper substrate, thus maintaining both adhesion quality and solution stability simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention modifies the chemical environment of the plating solution by adding specific stabilizer compounds that change the reaction parameters. This allows the system to maintain DMAB as the reducing agent for good adhesion while controlling the reaction rate and preventing autolysis through altered chemical conditions.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high temperature is used for electroless plating with DMAB, then plating effectiveness is improved, but autolysis occurs more easily

Engineering Contradiction:
Improveplating effectivenessVSAvoidchemical stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The stabilizer compound is added to the plating solution in advance to prevent autolysis before it occurs. This preliminary protective action counteracts the tendency toward decomposition that arises at high temperatures, allowing effective plating to proceed without the harmful side effects of autolysis.

Inventive Principle:
Principle #9Preliminary anti-action

3Stability of the object's composition

If conventional reducing agents are used, then solution stability is maintained, but plating on copper wiring is ineffective due to low catalytic activity

Engineering Contradiction:
Improvesolution stabilityVSAvoidplating effectiveness
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The stabilizer acts as an intermediary that enables the use of DMAB (a strong reducing agent) without causing uncontrolled reactions. This allows the system to achieve both good plating effectiveness on copper and adequate solution stability, resolving the trade-off between reactivity and stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable electroless plating process that prevents precipitate formation, extends solution lifespan, and maintains metal thin-film quality, enabling effective cobalt-based alloy deposition on copper wiring with improved adhesion and reduced parasitic capacitance.

Implementation Method 1

Electroless plating is a method of forming a metal thin-film by reducing a metal ion using an electron generated through oxidation of a reducing agent on the surface of a catalyst substrate without any externally supplied electrons

Methodology Applied
Scientific EffectElectroless plating:

Implementation Method 2

reducing a metal ion using an electron generated through oxidation of a reducing agent

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

the stabilizer is one or more compounds selected from a group consisting of imidazole, thiazole, triazole, disulfide and their derivatives... the reducing agent is dimethylamine borane (DMAB) or borohydride and the stabilizer is one or more compounds selected from a group consisting of imidazole, thiazole, triazole, disulfide and their derivatives

Methodology Applied
Scientific EffectAutolysis inhibition:

Data Source

PatentUS7758681B2Cobalt-based alloy electroless plating solution and electroless plating method using the same
Publication Date: 2010.07.20 LG CHEM LTD
  • US7758681B2 patent drawing
  • US7758681B2 patent drawing

AI summary

A cobalt-based alloy electroless plating solution according to the present invention comprises a cobalt precursor, a tungsten precursor, a phosphorus precursor, a reducing agent, a complexing agent, a pH regulator and a stabilizer, in which the reducing agent is dimethylamine borane (DMAB) or borohydride and the stabilizer is one or more compounds selected from a group consisting of imidazole, thiazole, triazole, disulfide and their derivatives; and which is stable enough for long-term reuse and prevents deterioration of metal thin-film quality by inhibiting the formation of a precipitate.