Cobalt Complex for Low Resistance Thin Films

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Solution Overview

Problem

The challenge is to produce a cobalt-containing thin film for next-generation semiconductor elements without using oxidizing gases, which are known to increase resistance and hinder conductivity.

Innovation Solution

A cobalt complex represented by a specific formula is used in a vapor phase deposition method with a reducing gas, allowing for the formation of a cobalt-containing thin film on three-dimensional substrates, suitable for applications like gate electrodes, contacts, and copper wiring layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxidizing gas is used in vapor phase deposition, then decomposition of precursor occurs, but resistance increases and conductivity deteriorates

Engineering Contradiction:
ImproveconductivityVSAvoidoxidation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a reducing atmosphere (hydrogen or ammonia gas) instead of oxidizing atmosphere during vapor phase deposition. This inert/reducing environment prevents oxidation of the cobalt-containing thin film and substrate, thereby maintaining low resistance and high conductivity while enabling successful film formation through precursor decomposition.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Reliability

If reducing gas is used instead of oxidizing gas, then conductivity is improved, but decomposition of conventional precursors becomes insufficient

Engineering Contradiction:
ImproveconductivityVSAvoidfilm formation
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent modifies the chemical structure of the precursor molecule by introducing a β-diketimine ligand with specific functional groups. This structural parameter change increases the decomposition temperature and reactivity of the precursor, enabling effective film formation under reducing gas atmosphere where conventional precursors would fail to decompose sufficiently.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional precursors are used in reducing atmosphere, then conductivity is maintained, but film formation fails due to insufficient decomposition

Engineering Contradiction:
ImproveconductivityVSAvoidfilm formation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the chemical parameters of the precursor by using a cobalt complex with β-diketimine ligand containing alkoxy or aryloxy groups. This modification raises the decomposition temperature and enhances reactivity, allowing the precursor to decompose efficiently in reducing atmosphere at elevated temperatures, thereby achieving both good conductivity and high film formation efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the production of cobalt-containing thin films with improved conductivity and reduced resistance, suitable for advanced semiconductor devices without the need for oxidizing gases, enhancing the performance and reliability of semiconductor elements.

Implementation Method 1

a vapor phase deposition method based on chemical reaction

Methodology Applied
Scientific EffectVapor phase deposition: Physical Vapour Deposition

Implementation Method 2

decomposition gas

Methodology Applied
Scientific EffectChemical decomposition: Decomposition (biological)

Implementation Method 3

under conditions in which a reducing gas is used

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentEP3392259B1Substituted cyclopentadienyl cobalt complex and method for production thereof
Publication Date: 2023.06.07 TOSOH CORP
  • EP3392259B1 patent drawingFigure 1
  • EP3392259B1 patent drawing
  • EP3392259B1 patent drawing

AI summary

Provided is a cobalt complex which is useful for the production of a cobalt-containing thin film under conditions where no oxidizing gas is used. A cobalt complex represented by general formula (1) (wherein R1 represents a silyloxy group represented by general formula (2) (wherein R6, R7 and R8 independently represent an alkyl group having 1 to 6 carbon atoms); R2 represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a silyloxy group represented by general formula (2); R3, R4 and R5 independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; and L represents a diene having 4 to 10 carbon atoms) is used.