Cobalt-Free Li Battery Electrolyte Additive for High-Voltage Stability

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Solution Overview

Problem

Rechargeable lithium batteries using cobalt-free lithium nickel manganese-based oxide positive electrodes face issues with transition metal elution under high voltage and high temperature conditions, leading to structural collapse, gas generation, and reduced cycle-life and output characteristics.

Innovation Solution

A rechargeable lithium battery design incorporating a positive electrode with cobalt-free lithium nickel manganese-based oxide and an electrolyte solution containing a specific additive, such as 2-fluoro-1,3,2-dioxaphospholane, to prevent transition metal elution and stabilize the electrolyte, thereby enhancing high-voltage and high-temperature performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If cobalt-free lithium nickel manganese-based oxide is used as positive active material to reduce cost and increase energy density, then manufacturing cost is reduced and energy density is improved, but transition metal elution occurs under high voltage conditions leading to structural collapse and performance deterioration

Engineering Contradiction:
Improvemanufacturing costVSAvoidstructural stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A coating layer comprising at least one of an oxide, oxyhydroxide, hydroxide, carbonate, or carboxylate of magnesium, calcium, strontium, barium, or rare earth elements is formed on the surface of the cobalt-free lithium nickel manganese-based oxide positive active material. This coating layer acts as an intermediary barrier that prevents direct contact between the electrolyte and transition metal atoms, thereby suppressing transition metal elution while allowing lithium ion diffusion. The coating layer resolves the contradiction by maintaining structural stability during high voltage operation without significantly increasing manufacturing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the surface composition and chemical state of the positive active material by introducing a coating layer with specific chemical properties (oxide, oxyhydroxide, hydroxide, carbonate, or carboxylate). This parameter change in surface chemistry creates a protective interface that stabilizes the structure under high voltage conditions while preserving the bulk material's high capacity characteristics.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If high voltage operation is implemented to increase energy density, then energy density is improved, but transition metal elution is aggravated leading to gas generation and capacity reduction

Engineering Contradiction:
Improveenergy densityVSAvoidtransition metal elution
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The coating layer serves as a protective intermediary that enables high voltage operation by preventing direct electrochemical reactions between the electrolyte and transition metal atoms. This intermediary layer suppresses transition metal elution and associated harmful effects (gas generation, capacity reduction) while allowing the battery to operate at high voltages for increased energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating layer is formed preliminarily on the surface of the positive active material before battery operation. This preliminary protective action prevents transition metal elution from occurring in the first place during high voltage operation, rather than attempting to address elution after it has begun.

Inventive Principle:
Principle #9Preliminary anti-action

3Power

If high temperature operation is permitted to increase power output, then power output is improved, but transition metal elution is aggravated causing side reactions and increased battery resistance

Engineering Contradiction:
Improvepower outputVSAvoidtransition metal elution
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The coating layer acts as a thermal and chemical barrier that reduces transition metal elution under high temperature conditions. By preventing direct contact between the electrolyte and positive active material surface, the coating layer suppresses thermally-accelerated elution processes and associated side reactions, enabling safer high-temperature operation for improved power output.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If electrolyte solution is used to enable ion transport, then electrochemical function is achieved, but electrolyte oxidation occurs in high voltage region leading to positive electrode performance deterioration

Engineering Contradiction:
Improveelectrochemical functionVSAvoidelectrolyte stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The coating layer serves as a physical and chemical barrier that prevents direct contact between the electrolyte solution and the positive active material surface. This intermediary layer suppresses electrolyte oxidation reactions that would otherwise occur at high voltages, thereby maintaining electrolyte stability while preserving electrochemical function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces transition metal elution, suppresses structural collapse, and improves battery stability and cycle-life characteristics, maintaining performance under high voltage and high temperature conditions.

Implementation Method 1

a compound represented by Chemical Formula 1... In Chemical Formula 1, each of R1 to R6 may independently be a fluorine atom or a hydrogen atom

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentEP4261975A1Rechargeable lithium battery
Publication Date: 2023.10.18 SAMSUNG SDI CO LTD
  • EP4261975A1 patent drawingFigure 1
  • EP4261975A1 patent drawing
  • EP4261975A1 patent drawing

AI summary

Provided is a rechargeable lithium battery including an electrolyte solution including a non-aqueous organic solvent, a lithium salt, and an additive; a positive electrode including a positive active material; and a negative electrode including a negative active material, wherein the additive is a compound represented by Chemical Formula 1, and the positive active material includes a cobalt-free lithium nickel manganese-based oxide. Details of Chemical Formula 1 are as described in the specification.