Lithium-Air Battery Cathode Using Cobalt Oxide Spinel

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium-air batteries face high charge voltage and low energy efficiency due to the reaction of carbon materials with lithium peroxide and decomposition of binders, leading to short cycle life and accumulation of byproducts.

Innovation Solution

A cathode using cobalt oxide with a spinel structure is developed, manufactured by stirring a cobalt salt with triethanolamine and distilled water, electroplating on a porous support, reacting with a mixture of oxalic acid and ethanol, and thermal treatment, eliminating the need for carbon and binders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If porous carbon and binder are used as cathode materials, then the cathode can be manufactured with conventional methods, but the charge voltage becomes very high and energy efficiency becomes low due to side reactions with lithium peroxide

Engineering Contradiction:
Improvecathode manufacturingVSAvoidenergy efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The invention extracts and removes the harmful components (porous carbon and binder) from the cathode structure. By eliminating these materials that cause side reactions with lithium peroxide, the patent achieves lower charge voltage and improved energy efficiency while maintaining cathode functionality through alternative materials.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the material parameters of the cathode from conventional porous carbon and binder to a binder-free structure with alternative materials. This parameter change eliminates the chemical reactions that cause high charge voltage, thereby improving energy efficiency without sacrificing manufacturability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If porous carbon and binder are used as cathode materials, then the cathode structure can be maintained, but byproducts accumulate continuously during cycling, shortening battery life

Engineering Contradiction:
Improvecathode structure stabilityVSAvoidbattery cycle life
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of stationary object

Solution Approach 1:

The invention removes the binder component from the cathode structure, eliminating the source of continuous byproduct formation during cycling. This extraction of harmful materials prevents accumulation reactions and extends battery cycle life while maintaining structural stability through alternative design.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts the harmful effect of binder decomposition into a benefit by eliminating the binder entirely. By removing the source of byproduct accumulation, the patent transforms the problem of short cycle life into an opportunity for improved battery durability and performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of energy

If cobalt oxide with spinel structure is used as cathode, then charge voltage is lowered and energy efficiency is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveenergy efficiencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention employs cobalt oxide with spinel structure as a composite material that provides both the desired electrochemical performance (lower charge voltage, higher energy efficiency) and structural stability. This material selection achieves the dual goal of improved energy efficiency and manageable manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach lowers the charge voltage and enhances energy efficiency and cycle life by preventing side reactions and byproduct accumulation, as demonstrated by improved charge-discharge capacity and cycle stability.

Implementation Method 1

stirring a cobalt salt, triethanolamine and distilled water, thus preparing a cobalt solution

Methodology Applied
Scientific EffectStirring: Stirring

Implementation Method 2

electroplating the cobalt solution on a porous support, thus preparing a cobalt plated porous support

Methodology Applied
Scientific EffectElectroplating: Electroplating

Implementation Method 3

reacting the cobalt plated porous support with a mixture solution comprising oxalic acid, water and ethanol, thus forming cobalt oxalate on the porous support

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 4

thermally treating the cobalt oxalate

Methodology Applied
Scientific EffectThermal treatment: Heat Treatment

Data Source

PatentUS9356295B2Cathode for lithium-air battery, method of manufacturing the same, and lithium-air battery comprising the same
Publication Date: 2016.05.31 KOREA INST OF ENERGY RES
  • US9356295B2 patent drawing
  • US9356295B2 patent drawing
  • US9356295B2 patent drawing

AI summary

This invention relates to a cathode for a lithium-air battery, a method of manufacturing the same and a lithium-air battery including the same. The method of manufacturing the cathode for a lithium-air battery includes 1) stirring a cobalt salt, triethanolamine and distilled water, thus preparing a cobalt solution, 2) electroplating the cobalt solution on a porous support, thus preparing a cobalt plated porous support, 3) reacting the cobalt plated porous support with a mixture solution including oxalic acid, water and ethanol, thus forming cobalt oxalate on the porous support, and 4) thermally treating the cobalt oxalate.