Cobalt Oxyphosphide-TiO2 Nanotubes for Low-Overpotential Hydrogen Evolution

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Solution Overview

Problem

Conventional methods for producing hydrogen gas face challenges such as low efficiency, high energy requirements, toxicity of chemicals, high cost, and generation of secondary pollutants, with a specific drawback being the high overpotential required for water splitting in electrochemical processes.

Innovation Solution

The development of a titanium-including substrate with an array of titanium dioxide nanotubes coated with cobalt oxyphosphide nanostructures, fabricated through electrochemical deposition, which enhances the hydrogen evolution reaction (HER) efficiency by optimizing active sites and electrical conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional water splitting methods are used, then hydrogen production is achieved, but high overpotential is required

Engineering Contradiction:
ImproveoverpotentialVSAvoidhydrogen production efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent employs a composite electrocatalyst structure combining cobalt oxyphosphide (CoOP) nanoparticles with titanium dioxide (TiO2) nanotubes. This composite material integrates the high catalytic activity of CoOP with the stable, conductive TiO2 framework, achieving low overpotential (100-160 mV at 10 mA/cm²) while maintaining high hydrogen production efficiency and stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The TiO2 nanotubes provide a porous three-dimensional structure with high surface area to volume ratio. This porous architecture increases the number of active sites for hydrogen evolution reaction, improves electrolyte penetration, and enhances mass transport, thereby reducing overpotential and boosting productivity simultaneously.

Inventive Principle:
Principle #31Porous materials

2Productivity

If transition metal-based electrocatalysts are used, then hydrogen evolution reaction performance is improved, but stability and durability issues arise

Engineering Contradiction:
ImproveHER performanceVSAvoidcatalyst stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The composite CoOP/TiO2 structure addresses stability concerns by embedding the less stable CoOP nanoparticles within the robust TiO2 nanotube framework. The TiO2 matrix provides structural stability and chemical inertness, preventing degradation of the active CoOP sites during prolonged operation, thus maintaining both high HER performance and long-term reliability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality modification by creating a core-shell structure where CoOP nanoparticles are distributed throughout the TiO2 nanotubes. The inner CoOP regions provide high catalytic activity for HER, while the outer TiO2 shell provides stability and protection, allowing each region to fulfill its specific function optimally.

Inventive Principle:
Principle #3Local quality

3Productivity

If electrochemical deposition is used to synthesize electrocatalysts, then manufacturing efficiency is improved, but control over nanostructure formation becomes complex

Engineering Contradiction:
Improvesynthesis efficiencyVSAvoidnanostructure control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The porous TiO2 nanotube array serves as a pre-formed template that guides the electrochemical deposition of CoOP nanoparticles. The uniform pore structure provides controlled nucleation sites, ensuring homogeneous distribution and consistent size distribution of CoOP particles throughout the nanotubes, thereby achieving both high synthesis efficiency and precise nanostructure control.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The TiO2 nanotubes are synthesized and prepared in advance through anodization before the electrochemical deposition of CoOP. This preliminary preparation creates an optimized substrate with controlled pore size, surface area, and conductivity, enabling subsequent CoOP deposition to proceed efficiently with predictable nanostructure formation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrocatalyst achieves a low overpotential of 100 to 160 millivolts at 10 mA/cm² in alkaline solution, with a charge transfer resistance of 0.1 to 7.5 Ω/cm², demonstrating improved HER performance and stability.

Implementation Method 1

TiO2 nanotubes (TNTs) created by anodization are best suited for electrocatalyst loading and quick electron transport from the electrode to the active sites because of their unique 1D morphology

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

The electrodeposition of CoP on porous biomass carbon membrane (CoP/C) demonstrated high performance toward HER

Methodology Applied
Scientific EffectElectrochemical deposition: Electrodeposition

Implementation Method 3

hydrogen gas (H2) is being proposed as a future energy carrier owing to its clean combustion (which produces only water as the by-product) and high gravimetric energy density

Methodology Applied
Scientific EffectHydrogen evolution reaction: Electrolysis

Data Source

PatentUS20250333865A1Titanium nanotubes modified with cobalt oxyphosphides for hydrogen production and methods of preparation thereof
Publication Date: 2025.10.30 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US20250333865A1 patent drawing
  • US20250333865A1 patent drawing
  • US20250333865A1 patent drawing

AI summary

An electrocatalyst useful for forming hydrogen from water by the hydrogen evolution reaction. The electrocatalyst includes a titanium (Ti)-including substrate, an array of titanium dioxide (TiO2) nanotubes (TNTs) disposed on the Ti-including substrate, and cobalt oxyphosphide (CoOP) nanostructures disposed on the surface of the TNTs. The TNTs are crystalline, as observed by powder X-ray diffraction (PXRD). The CoOP is amorphous by PXRD, and the CoOP nanostructures are substantially spherical and have a mean size of 75 to 400 nanometers (nm).