Collaborative Robot Projection Interface for In-Region Visual Guidance

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Solution Overview

Problem

Current collaborative robots rely on rudimentary and non-specific methods for interacting with humans, such as acoustic signals and warning lights, which are ineffective in noisy environments and inaccessible to individuals with hearing impairments, limiting their ability to collaborate efficiently and safely with machines.

Innovation Solution

A method utilizing a camera and projector with a fixed geometric relationship to project context-related information directly into the work region, allowing for visual communication and adaptive projection to enhance human-machine interaction, including gesture recognition and safety warnings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If acoustic signals are used for robot-human communication, then information can be transmitted, but the signals are lost in noisy environments and inaccessible to individuals with hearing impairments

Engineering Contradiction:
Improvecommunication effectivenessVSAvoidnoise interference and accessibility limitations
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

The patent replaces acoustic communication (mechanical wave-based) with optical projection communication (light-based). The projector displays visual information directly in the work region, eliminating dependence on acoustic signals that are affected by noise and hearing capabilities. This substitution resolves the contradiction by providing a communication medium that is neither lost in noisy environments nor inaccessible to individuals with hearing impairments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from auditory communication (one-dimensional acoustic space) to visual-spatial communication (two-dimensional projection plane in three-dimensional work space). By projecting information directly into the work region where the human colleague operates, the system adds a spatial dimension to communication, allowing information to be perceived without diverting attention from the work process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of information

If warning lights are used for robot communication, then visual information can be provided, but the person's attention must be diverted from the work process to the robot

Engineering Contradiction:
Improveinformation transmissionVSAvoidattention diversion time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent applies local quality by projecting information precisely into the specific work region where the human colleague is already focused attention. Rather than using general warning lights that require attention diversion, the projection is localized to the immediate work area, allowing the colleague to perceive information within their existing visual focus without shifting attention away from the work process.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces the work region itself as an intermediary medium for communication. Instead of using separate warning lights that compete for attention, the projection system uses the work region as the communication canvas, integrating information delivery into the existing work context. This eliminates the need for attention diversion while maintaining effective information transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the camera and projector are moved together on a movable component, then the relevant work region can be continuously monitored and information projected, but the system complexity increases

Engineering Contradiction:
Improvework region tracking capabilityVSAvoidmovable component integration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the camera and projector into a single integrated unit that is collectively mounted on the movable component. This combination ensures that both devices maintain a fixed geometric relationship with each other while moving together, simplifying the control system compared to independently controlling multiple devices. The merged unit tracks the work region as a unified system, reducing complexity while maintaining adaptability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent establishes a fixed geometric relationship between the camera and projector during their installation on the movable component. This preliminary configuration ensures that when the component moves, both devices automatically maintain proper alignment and spatial relationship without requiring complex real-time adjustment mechanisms. The preliminary setup reduces operational complexity while preserving tracking capability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240424681A1Method for operating a collaborative robot and collaborative robot for carrying out said method
Publication Date: 2024.12.26 NEURA ROBOTICS GMBH
  • US20240424681A1 patent drawing
  • US20240424681A1 patent drawing

AI summary

A method for operating a collaborative robot includes the collaborative robot monitoring a spatial region by means of a camera and wherein the collaborative robot projects information into a projection region, which is at least a partial region of the spatial region monitored by the camera, by means of a projector which has a fixed geometric relationship with the camera. A collaborative robot for carries out the method, wherein the collaborative robot has a camera for monitoring a spatial region and a projector which is designed and configured to project information into a projection region, which is at least a partial region of the spatial region monitored by the camera, wherein the camera and the projector are arranged so as to have a fixed geometric relationship with one another in or on a component.