Cochlear Implant Electrode Insertion Tool Anti-Twist Guide

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Solution Overview

Problem

Cochlear implant electrode assemblies tend to twist when exiting conventional insertion guide tubes due to their pre-curved configuration, leading to inconsistent orientation and reduced effectiveness in stimulating auditory nerves.

Innovation Solution

An insertion tool with an anti-twist section in the guide tube, featuring radially-extending flats that maintain the electrode assembly in a substantially straight configuration, preventing twisting by applying counter-forces that offset the bias force, ensuring consistent orientation and deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional insertion guide tube is used, then the electrode assembly can be inserted into the cochlea, but the pre-curved electrode assembly twists due to bias forces, resulting in inconsistent orientation and reduced stimulation effectiveness

Engineering Contradiction:
Improveconsistent orientation of electrode assemblyVSAvoidtwisting of electrode assembly
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The guide tube incorporates an anti-twist section with radially-extending flats that apply counter-forces to the electrode assembly before it exits the tube. These preliminary counter-forces offset the bias forces that would otherwise cause twisting, maintaining the assembly in a substantially straight configuration throughout insertion.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The guide tube features a localized anti-twist section with specific geometric features (radially-extending flats) that provide differential interaction with the electrode assembly. This local modification creates targeted friction and mechanical constraints only where needed to prevent twisting, while allowing smooth insertion elsewhere.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the electrode assembly is pre-curved to match the cochlear geometry, then it can conform to the cochlear structure, but the pre-curved configuration creates internal stresses that cause twisting when exiting the guide tube

Engineering Contradiction:
Improveconformity to cochlear geometryVSAvoidstraight configuration stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The anti-twist section applies counter-forces that balance the internal stresses generated by the pre-curved configuration. By providing these preliminary anti-actions within the guide tube, the system maintains the assembly in a stable straight configuration despite the inherent tendency to return to the curved state.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The guide tube structure, particularly the anti-twist section, is designed to preemptively counteract the twisting tendency before the assembly exits. This preliminary action ensures that the assembly maintains its straight configuration and correct orientation throughout the critical insertion phase.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240148463A1Cochlear implant electrode assembly insertion tool
Publication Date: 2024.05.09 COCHLEAR LIMITED
  • US20240148463A1 patent drawing
  • US20240148463A1 patent drawing
  • US20240148463A1 patent drawing

AI summary

An insertion tool having an insertion guide tube that maintains a perimodiolar or other pre-curved electrode assembly in a substantially straight configuration while preventing the electrode assembly from twisting in response to stresses induced by the bias force which urges the assembly to return to its pre-curved configuration. This generally ensures that when the electrode assembly is deployed from the distal end of the insertion guide tube, the electrode assembly and insertion guide tube have a known relative orientation.