Stationary Code Reader Installation Patterns for Field of View

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Solution Overview

Problem

Existing code readers lack sufficient guidance for optimal installation position and posture, making the installation process cumbersome for users.

Innovation Solution

An installation support device and method that determines the required field of view and depth of a code reader based on environmental and camera information, recommending the optimal installation position and posture through a calculation process, and providing visual aids like CAD files for easier installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the code reader is installed without professional guidance, then the installation process becomes simpler and faster, but the reading accuracy and field of view requirements may not be met

Engineering Contradiction:
ImproveInstallation easeVSAvoidInstallation precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system performs preliminary calculations of the required field of view and depth based on code information and environment information before installation. It generates installation patterns in advance that specify the optimal installation position and posture, allowing users to install the code reader without professional guidance while ensuring reading accuracy requirements are met.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If multiple installation patterns are calculated and analyzed, then the optimal installation position and posture can be determined, but the calculation time and processing complexity increase

Engineering Contradiction:
ImproveInstallation position accuracyVSAvoidCalculation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system calculates multiple installation patterns in advance based on code information and environment information, then selects the optimal pattern before installation. This preliminary calculation approach ensures high installation position accuracy while allowing users to simply follow the pre-determined installation pattern, reducing on-site adjustment time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system generates installation pattern data that can be copied and applied directly to the installation process. By pre-calculating and storing optimal installation patterns, the system avoids repeated complex calculations during actual installation, reducing processing time while maintaining accuracy.

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If the code reader is installed at various positions and postures, then adaptability to different scenarios is improved, but determining the optimal configuration becomes more difficult

Engineering Contradiction:
ImproveInstallation flexibilityVSAvoidInstallation configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system pre-calculates multiple installation patterns considering various positions and postures based on code information and environment information. It then presents these pre-evaluated options to the user, maintaining installation flexibility while avoiding the complexity of determining optimal configurations on-site.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The installation support device serves multiple functions: it calculates required field of view, determines optimal installation patterns, and provides guidance for installation. This multi-functionality allows the system to handle various installation scenarios universally without increasing user-facing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20260057202A1Installation support device and installation support method for stationary code reader
Publication Date: 2026.02.26 KEYENCE CORP
  • US20260057202A1 patent drawing
  • US20260057202A1 patent drawing
  • US20260057202A1 patent drawing

AI summary

Recommended installation position and posture of a stationary code reader can be proposed to a user to facilitate installation work of the code reader by the user. An installation support device for the stationary code reader acquires camera information including a camera parameter of the code reader, code information to be read, and environment information including a conveying speed of a line, determines required field of view and depth of the code reader required to read a code under an environment specified by the environment information, and determines an installation pattern which is recommended installation position and posture of the code reader that can satisfy the required field of view and depth based on the camera information and the code information.