Coded Cartridge Holder Fastening for Correct Drug Cartridge Fit

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Solution Overview

Problem

Existing drug delivery systems lack mechanisms to prevent the use of incorrect medicament cartridges, posing risks for users, especially those with limited dexterity or visual impairments, and do not securely dedicate cartridges to specific devices, which can lead to medication errors or counterfeiting.

Innovation Solution

A coded cartridge holder system that uses dimensional features (length or diameter) to ensure compatibility with the correct drug delivery device, employing a fastening mechanism that only secures correctly sized cartridges, preventing cross-use and tampering through a mechanical interaction between the cartridge and device components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a color coding scheme is used to assist users in selecting the correct cartridge, then ease of operation is improved, but reliability deteriorates for users with poor eyesight or color blindness

Engineering Contradiction:
Improveease of cartridge selectionVSAvoidreliability of correct cartridge identification
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the optical/color-based identification system with a mechanical coding system. The cartridge holder includes a coding feature (such as a protrusion or groove) that mechanically interacts with a corresponding feature on the cartridge. This mechanical interface ensures that only the correct cartridge type can be physically inserted and secured to the drug delivery device, eliminating reliance on visual discrimination and providing tactile feedback for proper identification.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If no mechanism is provided to prevent cross use of incorrect cartridges, then device complexity is reduced, but harmful factors increase due to potential medication errors

Engineering Contradiction:
Improvecomplexity of cartridge verification systemVSAvoidrisk of medication errors
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary anti-action by designing the cartridge holder with a coding feature that prevents incorrect cartridges from being inserted in the first place. The mechanical code (protrusion/groove configuration) is designed such that mismatched cartridges physically cannot engage with the holder, blocking the harmful action of incorrect cartridge insertion before it can occur. This proactive prevention mechanism addresses medication errors at the source rather than requiring complex verification procedures.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If a mechanical coding system is implemented to dedicate cartridges to specific devices, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvereliability of cartridge-device compatibilityVSAvoidcomplexity of fastening mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs asymmetry in the mechanical coding system by creating non-symmetric protrusions or grooves on the cartridge and corresponding asymmetric receiving features on the cartridge holder. This asymmetric design ensures that only the correct cartridge type with the matching asymmetric code can be inserted and secured. The asymmetric features provide reliable compatibility verification while maintaining a relatively simple overall structure, as the coding is integrated into the existing fastening mechanism rather than adding separate complex verification systems.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentEP3539595B1Coded cartridge holder and fastener enabled by cartridge size
Publication Date: 2022.06.29 SANOFI AVENTIS DEUT GMBH
  • EP3539595B1 patent drawingFigure 1A~1B
  • EP3539595B1 patent drawingFigure 2~3
  • EP3539595B1 patent drawingFigure 4~5

AI summary

A coded cartridge holder (200, 300) for use with a drug delivery device (100) is provided. The cartridge holder (200, 300) includes a fastener (212, 216, 308, 310, 402, 404) that becomes operative based in part on a length of a cartridge (120) or a diameter of the cartridge (120). In one embodiment, the cartridge holder (200, 300) is coupled to the drug delivery device (100). The cartridge holder (200, 300) comprises a first blocking feature (202, 204). The drug delivery device (100) includes a cartridge detector (206, 208, 210) comprising a second blocking feature (210). This feature (210) may be a pin (210), for engagement with the first blocking feature (202, 204) of the cartridge holder (200, 300) when the cartridge (120) acts on the cartridge detector (206, 208, 210). The cartridge holder (200, 300) may further include a fastening mechanism configured to fasten the cartridge holder (200, 300) to the drug delivery device (100) only when the second blocking feature (210) engages the first blocking feature (202, 204).