Coded Fluid Connector That Opens Only on Correct Mating

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Solution Overview

Problem

In extracorporeal blood treatment, there is a risk of accidentally infusing the wrong treatment liquid due to mix-ups between different treatment liquid bags connected to a tube system, posing significant health risks.

Innovation Solution

A connector design featuring complementary projection and receptacle elements that ensure a fluid-tight connection only when correctly mated, preventing the opening of a sealing element unless the connector parts are complementary, thus preventing incorrect liquid administration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If connector parts are designed with coding elements (projection and receptacle) to prevent wrong connections, then patient safety is improved, but device complexity increases

Engineering Contradiction:
Improvepatient safetyVSAvoidconnector structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The connector parts feature asymmetric coding elements: one connector part has a projection while the complementary connector part has a corresponding receptacle. This asymmetric design ensures that only matching connector parts can be joined together, preventing wrong connections and improving patient safety while adding minimal structural complexity.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If the opening element is positioned to open the sealing element only when connector parts are correctly mated, then reliability is improved, but ease of operation may be reduced

Engineering Contradiction:
Improveconnection safetyVSAvoidconnector operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connector is designed so that the opening element is pre-positioned to automatically open the sealing element (septum or sealing disc) only when the connector parts are correctly mated with projection in receptacle. This preliminary positioning ensures that the sealing element is opened at the precise moment of correct connection, preventing premature opening while maintaining intuitive operation through automatic activation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4197584A1Connector with coding elements
Publication Date: 2023.06.21 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • EP4197584A1 patent drawingFigure 1~3
  • EP4197584A1 patent drawingFigure 4~5
  • EP4197584A1 patent drawingFigure 6~7

AI summary

The invention relates to a connector comprising at least a first connector part and at least a second connector part, wherein the connector parts can be connected to each other in a fluid-tight manner and can be locked to each other by means of at least one locking element, wherein one of the connector parts has at least one sealing element, in particular a septum or a sealing disc, which is flow-blocking in the closed state and can be opened, and the other of the connector parts has at least one opening element for opening the sealing element, and wherein one of the connector parts has at least one projection and the other of the connector parts has at least one receptacle, wherein the opening element and the sealing element are arranged to each other in such a way that the opening element opens the sealing element only when the projection is inserted into the receptacle.