Safety Lock with Coded Key and Asymmetric Notches

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Solution Overview

Problem

Existing safety locks with coded washers and eccentric keys are costly to manufacture and can be picked, despite attempts to reinforce their inviolability.

Innovation Solution

A safety lock design featuring a cylinder with coded washers, a rotatable driver, and eccentric keys with lateral studs that engage in notches on the circular edge, preventing rotation in both directions, and using identical keys mounted diametrically opposite to reduce part complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two eccentric keys with slotted notches are used to block rotation in both directions, then the lock becomes more secure against picking, but the number of parts increases and manufacturing cost increases

Engineering Contradiction:
Improvelock securityVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by using two different types of notches on the driver: simple notches and slotted notches. The first key engages with simple notches while the second key engages with slotted notches. This asymmetric design allows each key to perform its specific function (blocking rotation in opposite directions) while maintaining a manageable number of parts. The asymmetry in notch design enables the locking mechanism to achieve bidirectional security without requiring identical complex structures for both keys.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If two eccentric keys with slotted notches are used to block rotation in both directions, then the lock becomes more secure against picking, but the manufacturing cost increases

Engineering Contradiction:
Improvelock securityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the locking function into two distinct mechanisms: simple notches for one direction and slotted notches for the opposite direction. Each key type is designed specifically for its corresponding notch type. This segmentation allows for specialized, optimized manufacturing processes for each component type, reducing overall complexity compared to creating two identical complex slotted-key systems. The segmentation principle enables cost-effective production by allowing standardization within each key/notch pair while maintaining security through functional differentiation.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If identical keys are used mounted diametrically opposite, then the number of different parts is reduced and manufacturing cost decreases, but the locking mechanism must handle symmetric operations

Engineering Contradiction:
Improvemanufacturing costVSAvoidoperational symmetry
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent applies universality by making both keys identical in structure and mounting them diametrically opposite on the cylinder. Each key performs multiple functions: it blocks rotation in one direction when engaged in simple notches, and can be engaged in slotted notches by the corresponding second key to block rotation in the opposite direction. This universal design reduces the number of different parts to two identical keys and their mounting mechanisms, simplifying manufacturing and inventory management while maintaining effective bidirectional locking through coordinated operation of the symmetric key pair.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3597842B1Safety lock with coded key
Publication Date: 2021.05.19 DENY SECURITY
  • EP3597842B1 patent drawingFigure 1~3
  • EP3597842B1 patent drawingFigure 4~5
  • EP3597842B1 patent drawingFigure 6~7

AI summary

The invention relates to a lock (10) controllable with a key (12) having a bit (94). Said lock comprises: a cylinder (14) having a passage (92); a driver (22) comprising a central portion (50) opposite said passage (92) and a circular rim (54) having two opposing notches (72, 74), said bit (94) being adapted to be engaged in said passage (92) to mesh with said central portion (50); two wedges for engaging in said notches (74, 72) so as to lock said driver (22) from rotation. Said circular rim (54) having two slices (56, 58), said notches (74, 72) are formed in one (56) of said slices, while the other (58) has a notch (84); and one of said keys (32) is equipped with a lateral lug (44) capable of engaging in said notch (84).