Codon Optimization for Cell-Free Protein Synthesis Fidelity

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Solution Overview

Problem

Current methods for producing recombinant proteins in cell-free protein synthesis systems face challenges with high error rates, particularly misincorporation of amino acids like serine, leading to proteins with altered properties and stability issues, which complicates therapeutic protein production.

Innovation Solution

The method involves using a nucleic acid template with a reduced presence of the serine codon AGC, replacing it with codons like TCA, TCG, and TCT, to minimize serine to asparagine misincorporations, thereby enhancing protein yield and fidelity in cell-free protein synthesis systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the AGC codon is used frequently for encoding serine residues, then the protein synthesis process is simplified, but misincorporation of serine for asparagine increases leading to decreased translational fidelity

Engineering Contradiction:
Improvetranslational fidelityVSAvoidcodon usage complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the codon usage parameters by reducing the frequency of AGC codons from the typical majority usage (e.g., 70-80% of serine codons) to no more than 10%, and preferably no more than 5%. This parameter change in codon distribution resolves the misincorporation issue while maintaining protein synthesis efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different codon selection strategies to different positions in the nucleic acid sequence. Specifically, it limits AGC codons to no more than 10% at serine positions while allowing other serine codons (TCA, TCG, TCT) to be used more frequently, creating a non-uniform but optimized local codon quality distribution that reduces misincorporation events

Inventive Principle:
Principle #3Local quality

2Productivity

If standard codon usage is maintained for serine residues, then the nucleic acid template is simpler to design, but protein yield decreases due to misincorporation and proteolysis

Engineering Contradiction:
Improveprotein yieldVSAvoidnucleic acid template design
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent modifies the codon usage parameters by implementing a specific distribution where AGC codons constitute no more than 10% (preferably no more than 5%) of all serine codons. This parameter optimization increases protein yield by reducing misincorporation and subsequent proteolysis, while the modification process remains straightforward using standard molecular biology techniques

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs codon optimization as a preliminary step before protein synthesis. By pre-modifying the nucleic acid template to have reduced AGC codon content (≤10%), the system prevents misincorporation events before they occur during translation, thereby increasing protein yield without adding complexity to the synthesis process itself

Inventive Principle:
Principle #10Preliminary action

3Reliability

If AGC codons are predominantly used for serine, then the genetic code is more efficiently utilized, but misincorporation errors increase leading to harmful protein variants

Engineering Contradiction:
Improveprotein purityVSAvoiderror-free protein concentration
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the codon usage parameter by limiting AGC codons to no more than 10% of total serine codons. This parameter modification simultaneously improves protein purity by reducing misincorporation errors and increases the concentration of error-free protein by preventing the formation of misincorporated variants that would require removal during purification

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10487133B2Codon optimization for titer and fidelity improvement
Publication Date: 2019.11.26 SUTRO BIOPHARMA INC
  • US10487133B2 patent drawing
  • US10487133B2 patent drawing
  • US10487133B2 patent drawing

AI summary

The invention provides methods for producing a protein in a cell free protein synthesis system such that the protein does not contain an asparagine (Asn or N) residue at serine (Ser or S) positions. Also provided are compositions and nucleic acid templates for use in the methods described herein.