Co-Doped ZnO Electron Transport Layer With Higher Transmittance

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Solution Overview

Problem

Metal doping of zinc oxide in electron transport layers for perovskite solar cells leads to reduced transmittance and performance due to high absorption, causing degradation and decreased photogenerated current.

Innovation Solution

A metal co-doped zinc oxide compound, MnxCo0.015Zn1−xO, is synthesized through a process involving the hydrothermal reaction of zinc, manganese, and cobalt salts, followed by annealing, to enhance the electrical properties and transparency of the electron transport layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal doping is performed on zinc oxide to prevent interface reaction and degradation, then stability is improved, but transmittance is reduced due to high absorption

Engineering Contradiction:
ImprovestabilityVSAvoidtransmittance
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent applies co-doping with multiple metals (Mn, Ni, Co, Cu, or Ag) simultaneously in ZnO to create a composite material system. This composite approach allows the materials to complement each other's properties, where the combined effect reduces absorption losses while maintaining stability benefits, thereby improving transmittance compared to single-metal doping while preserving degradation prevention.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the doping concentration parameters by controlling the molar ratios of metal salts during synthesis. By precisely adjusting these parameters (doping levels), the material achieves optimal balance between stability enhancement and light absorption characteristics, resolving the contradiction between improved reliability and maintained transmittance.

Inventive Principle:
Principle #35Parameter changes

2Power

If metal doping is performed on zinc oxide to enhance electrical properties, then electron transport capability is improved, but absorption increases causing reduced photogenerated current

Engineering Contradiction:
Improveelectron transport capabilityVSAvoidphotogenerated current
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent uses co-doping with multiple metals to create a composite electron transport material that enhances electrical properties through synergistic effects. The combination of different metals provides improved electron transport capability while the specific composition ratios minimize excessive absorption, thus reducing energy loss and maintaining higher photogenerated current compared to single-metal doped systems.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the doping concentration parameters by controlling the molar ratios of metal salts during synthesis. By precisely adjusting these parameters (doping levels), the material achieves optimal balance between electron transport capability enhancement and minimization of light absorption losses, resolving the contradiction between improved power and reduced energy loss.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MnxCo0.015Zn1−xO compound improves the bandgap and transmittance, resulting in a suitable electron transport material for high-performance perovskite solar cells with increased stability and efficiency.

Implementation Method 1

reacting the aqueous mixture in an autoclave to form nanoparticles

Methodology Applied
Scientific EffectHydrothermal reaction:

Implementation Method 2

adding a manganese salt, a cobalt salt, and a sodium hydroxide solution to the aqueous mixture; reacting the aqueous mixture

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 3

annealing the nanoparticles in a furnace to form the metal co-doped zinc oxide compound

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 4

depositing the product-containing suspension on a glass substrate with a spin coater to form the electron transport film

Methodology Applied
Scientific EffectSpin coating: Spin Coating

Data Source

PatentUS11827528B1Co-doped zinc oxide nanoparticles as electron transport material
Publication Date: 2023.11.28 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US11827528B1 patent drawing
  • US11827528B1 patent drawing
  • US11827528B1 patent drawing

AI summary

An electron transport includes a metal co-doped zinc oxide compound having a formula MnxCo0.015Zn1−xO, wherein x has a value in a range of 0.001 to 0.014. The electron transport material of the present disclosure may be used in a perovskite solar cell.