COF Buffer Structure for Impact-Resistant Display Assembly

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Solution Overview

Problem

Display apparatuses mounted on movable vehicles are vulnerable to external impacts, which can cause deformation or damage, potentially leading to user injury and malfunction.

Innovation Solution

The display apparatus incorporates a buffer system, including a guide panel with a buffer space and elastically deformable buffer bars, to absorb and mitigate external impacts applied to the chip on film, thereby reducing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the chip on film is made thin to increase assembly convenience and reduce space, then assembly efficiency is improved and space occupation is reduced, but vulnerability to external impact increases

Engineering Contradiction:
Improvespace occupied by chip on filmVSAvoidresistance to external impact
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent introduces a buffer structure positioned between the chip on film and the guide panel. This buffer provides beforehand cushioning by absorbing and distributing external impact forces before they reach the thin chip on film, thereby protecting it from damage while maintaining its thin profile for space efficiency

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The buffer acts as an intermediary element between the chip on film and the guide panel. It mediates the transmission of external forces, converting concentrated impact loads into distributed forces that the thin chip on film can withstand, thus resolving the contradiction between thinness and impact resistance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If the display apparatus has a slim structure or flexible bent display, then thinness and adaptability are improved, but susceptibility to external impact increases

Engineering Contradiction:
Improvethickness of display apparatusVSAvoideffect of external impact
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The buffer structure provides beforehand cushioning by being positioned between the slim display components and potential impact sources. It absorbs impact energy before it reaches the thin display panel, enabling the apparatus to maintain its slim profile while gaining impact resistance

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent employs a buffer structure that can deform flexibly under impact while protecting the thin display components. This flexible buffering mechanism allows the slim display apparatus to withstand external forces without compromising its thin design

Inventive Principle:
Principle #30Flexible shells and thin films

3Area of stationary object

If the chip on film is positioned close to the guide panel for compact assembly, then assembly density is improved, but impact damage risk increases

Engineering Contradiction:
Improveassembly space utilizationVSAvoidresistance to impact damage
Core Design Contradiction:
Area of stationary objectVSStrength

Solution Approach 1:

The patent resolves the spatial conflict by utilizing the vertical dimension between the chip on film and guide panel. Instead of increasing horizontal spacing, a buffer structure is inserted in the vertical direction, maintaining compact footprint while providing necessary impact protection

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The buffer system effectively suppresses the impact applied to the chip on film, minimizing damage and ensuring the display apparatus functions correctly even under external stress.

Implementation Method 1

a buffer bar (212) including a plurality of buffer bars spaced apart from each other in the buffer space, and elastically deformable when subjected to the impact

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS12256527B2Display apparatus
Publication Date: 2025.03.18 LG DISPLAY CO LTD
  • US12256527B2 patent drawing
  • US12256527B2 patent drawing
  • US12256527B2 patent drawing

AI summary

A display apparatus can include a display panel configured to display or reproduce an image or a video, a guide panel disposed in rear of the display panel, a printed circuit board mounted on the guide panel and electrically connected to the display panel, and a chip on film (COF). The COF can have one side electrically connected to the display panel and another side electrically connected to the printed circuit board. A portion of the COF can be bent to surround the guide panel. Further, in the guide panel, a buffer for alleviating an impact applied to the COF can be formed in a portion surrounded by the COF. In addition, a plurality of buffer bars can be disposed to be spaced apart from each other in a vertical direction of the guide panel.