Chip-on-Film Double-Sided Wiring for High-Resolution Displays

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Solution Overview

Problem

As displays with larger areas and higher resolutions are developed, the increased number of gate lines and data lines on display panels poses a limit on the formation of signal wiring lines in chip-on-film (COF), leading to issues with signal application and compatibility with high-resolution displays due to space constraints.

Innovation Solution

The COF design incorporates a base film with first and second through-holes, where a driver chip is mounted on one surface, and pad groups are arranged on the opposite surface, with signal wiring lines connecting the pads to the driver chip through these holes, allowing for staggered and offset pad arrangements to reduce the area required while maintaining efficient signal transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the number of data lines is increased to support higher resolution displays, then the display resolution is improved, but the area required for signal wiring lines in the COF exceeds the available space

Engineering Contradiction:
Improvedisplay resolutionVSAvoidCOF area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent utilizes both the front surface and back surface of the COF base film to route signal wiring lines. By transitioning from single-sided to double-sided wiring, the effective wiring area is doubled without increasing the physical footprint of the COF, thereby accommodating the increased number of data lines required for high-resolution displays.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The signal wiring lines are divided into two separate sets: first signal wiring lines on the front surface and second signal wiring lines on the back surface. This segmentation allows independent routing and reduces congestion on each surface, enabling the COF to handle a larger total number of signal connections within the same area.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the width of the COF is increased to accommodate more signal wiring lines, then the signal transmission capacity is improved, but the overall area occupied by the COF increases

Engineering Contradiction:
Improvesignal wiring line capacityVSAvoidCOF area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

Instead of increasing the width of the COF to add more signal wiring lines, the patent extends the wiring capacity by utilizing the third dimension - the back surface of the COF. This allows the COF to maintain its original width while doubling the available space for signal wiring lines through double-sided routing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If the number of pads is increased to support more data lines, then the signal connection capacity is improved, but the area required for pad arrangement exceeds the available space

Engineering Contradiction:
Improvepad quantityVSAvoidCOF area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The pads are segmented into two groups: first pads arranged on the front surface and second pads arranged on the back surface. This segmentation distributes the total pad quantity across two surfaces, reducing the pad density requirement on each individual surface and enabling the COF to support more data lines without increasing its area.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11189207B2Chip-on-film and display including the same
Publication Date: 2021.11.30 LG DISPLAY CO LTD
  • US11189207B2 patent drawing
  • US11189207B2 patent drawing
  • US11189207B2 patent drawing

AI summary

Disclosed herein is a chip-on-film including: a base film; a driver mounted on one of upper and lower surfaces of the base film; and at least one pad group, which includes signal wiring lines disposed on the upper and lower surfaces of the base film and transmitting signals via two paths, a first pad and a second pad disposed on one of the upper and lower surfaces of the base film, and a plurality of through-holes disposed between the first pad and the second pad and electrically connecting the signal wiring lines to each other, wherein the first pad and the second pad are separated a predetermined distance from each other in a width direction of the base film, and each of the first pad and the second pad is obliquely arranged in plural in a longitudinal direction of the base film.