Chip-on-Film Semiconductor Package for Heat Dissipation and EMI Shielding

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Solution Overview

Problem

Semiconductor packages in chip-on-film (COF) technology face challenges in heat dissipation and electromagnetic interference (EMI) management due to miniaturization and thinning of display apparatuses, which affect the performance and reliability of semiconductor chips.

Innovation Solution

A semiconductor package design featuring a base film with conductive structures on both surfaces, via connections, and capping layers that contact conductive patterns and pads, enhancing heat dissipation and electrical characteristics by improving thermal management and shielding against EMI.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a semiconductor chip is mounted on a base film in a COF package, then the device can be miniaturized and thinned, but heat dissipation becomes insufficient and EMI increases

Engineering Contradiction:
Improvedevice sizeVSAvoidheat dissipation
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent introduces a dual-sided conductive structure with first and second conductive patterns on opposite surfaces of the base film, connected by vias. This three-dimensional arrangement transforms the traditional single-plane layout into a multi-layered configuration, enabling improved heat dissipation pathways and EMI shielding without increasing the device's footprint area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The conductive patterns on both surfaces of the base film serve multiple functions simultaneously: they provide electrical connection pathways, act as heat dissipation structures, and function as EMI shielding elements. This multi-functionality allows the same structural elements to address multiple technical challenges arising from device miniaturization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If a semiconductor chip is mounted on a base film in a COF package, then the device can be miniaturized and thinned, but electromagnetic interference (EMI) increases

Engineering Contradiction:
Improvedevice sizeVSAvoidelectromagnetic interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes the conductive patterns and capping layers to convert electromagnetic interference, normally a harmful effect, into a beneficial shielding mechanism. The conductive structures act as Faraday cages that redirect and dissipate EMI, protecting sensitive circuitry while maintaining the miniaturized form factor.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Temperature

If conductive structures are added to improve heat dissipation and EMI shielding, then thermal management and electrical characteristics improve, but device complexity increases

Engineering Contradiction:
Improveheat dissipationVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges multiple functional requirements into integrated structures. The conductive patterns simultaneously serve as electrical interconnects, heat dissipation pathways, and EMI shielding elements. The capping layers combine protective, conductive, and thermal management functions, reducing the need for separate dedicated components and simplifying the overall device architecture.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively enhances heat dissipation and electrical performance, improving signal integrity and reducing EMI, thereby ensuring better operation of semiconductor chips in miniaturized and thinned display apparatuses.

Implementation Method 1

a via passing through the base film and connecting the first conductive structure to the second conductive structure

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

the first conductive layer contacts a region of the first conductive pattern exposed by the first opening

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

a second conductive layer disposed on the second surface of the base film and covering the second conductive structure, wherein a portion of the second conductive layer contacts at least a portion of the second conductive structure

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 4

improving heat dissipation and electrical characteristics

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20230420349A1Semiconductor package and display apparatus including the same
Publication Date: 2023.12.28 SAMSUNG ELECTRONICS CO LTD
  • US20230420349A1 patent drawing
  • US20230420349A1 patent drawing
  • US20230420349A1 patent drawing

AI summary

A semiconductor package includes a base film, a first conductive structure disposed on a first surface of the base film, a second conductive structure disposed on a second surface of the base film, a via passing through the base film and connecting the first conductive structure to the second conductive structure, a semiconductor chip on the first surface and electrically connected to the first conductive structure, a first insulating layer covering the first conductive structure and including a first opening exposing a first conductive pattern of the first conductive structure, a first conductive layer disposed on the first insulating layer, covering the first insulating layer and the semiconductor chip, and contacting a region of the first conductive pattern exposed by the first opening, and a second conductive layer disposed on the second surface, covering the second conductive structure, and contacting at least a portion of the second conductive structure.