COF-Coated Battery Separator for Transition Metal Ion Adsorption

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium ion batteries using transition metal oxides as cathode materials face issues with metal ion stripping due to oxidation-reduction reactions between the electrolyte and cathode materials, leading to performance deterioration and battery failure.

Innovation Solution

A battery separator coating material is prepared by dissolving poly(vinylidene fluoride) (PVDF) and covalent organic frameworks (COFs) in N-methylpyrrolidone, applied to a support such as a polypropylene-polyethylene-polypropylene three-layer composite film, effectively inhibiting metal ion stripping and improving cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If transition metal oxides are used as cathode materials to achieve high specific capacity, then the specific capacity can exceed 250 mAh/g, but metal ion stripping occurs due to oxidation-reduction reactions with the electrolyte, leading to performance deterioration and battery failure

Engineering Contradiction:
Improvespecific capacityVSAvoidbattery stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A coating layer comprising poly(vinylidene fluoride) (PVDF) and covalent organic frameworks (COFs) is applied to the cathode material surface. This intermediary layer prevents direct contact between the electrolyte and transition metal oxide cathode, thereby eliminating oxidation-reduction reactions that cause metal ion stripping, while still allowing lithium ion transport to maintain high specific capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating material is formed as a composite of PVDF and COFs with specific mass ratios (PVDF:COF = 20:80, 30:70, 40:60, or 50:50). This composite structure combines the protective properties of PVDF with the ordered porous structure of COFs, achieving both high specific capacity retention and improved battery stability

Inventive Principle:
Principle #40Composite materials

2Reliability

If a coating material is applied to prevent metal ion stripping, then battery stability is improved, but the device complexity increases due to additional coating steps and material components

Engineering Contradiction:
Improvebattery stabilityVSAvoidcoating process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The PVDF and COF materials are combined in a slurry mixture that can be applied in a single coating step. The coating process merges the protective functions of both materials while simplifying the manufacturing process compared to multiple sequential coating steps, reducing overall process complexity despite adding functional complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The COF-modified separator effectively adsorbs metal ions, enhancing the specific capacity and coulombic efficiency of lithium ion batteries, and improving stability and energy storage potential, especially when used with transition metal oxide cathode materials.

Implementation Method 1

the prepared separator can effectively adsorb metal ions and prevent the metal ions from being deposited on the anode

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12176573B2Battery separator coating material, preparation method therefor and use thereof
Publication Date: 2024.12.24 SOUTH CHINA NORMAL UNIV
  • US12176573B2 patent drawing
  • US12176573B2 patent drawing
  • US12176573B2 patent drawing

AI summary

Provided is a method for preparing a battery separator coating material, the method comprising: dissolving PVDF and a covalent organic backbone material in an organic solvent and stirring same until uniform. The mass ratio of the PVDF to the covalent organic backbone material to N-methylpyrrolidone is 20:(70-85):(5-10). When the material is applied to preparation of a lithium ion battery separator, the problem of metal dissolution when a transition metal oxide is used as a positive electrode material can be effectively solved. The prepared separator can effectively adsorb metal ions and prevent the metal ions from being deposited on a negative electrode during charging and discharging processes, such that the cycle performance of a transition metal oxide positive electrode material is improved.