Coffee bean grinding system for coffee machine

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Solution Overview

Problem

Existing coffee bean grinding systems face issues with assembly precision, leading to non-uniform coffee powder due to coaxial alignment errors between the upper and lower grinding blades, resulting in poor coffee quality.

Innovation Solution

A coffee bean grinding system with a separated-type structure featuring a gear box and lower grinding blade assembly, utilizing a plug-and-socket connection method and a transmission joint with a shaft hole and protrusion for quick and stable assembly, ensuring coaxiality between the upper and lower grinding blades.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the bevel gear, lower grinding blade support, lower grinding blade and upper grinding blade are assembled as an integrated coaxial structure, then the structural stability is improved, but the manufacturing precision and assembly difficulty increase significantly

Engineering Contradiction:
Improvestructural stabilityVSAvoidcoaxial alignment precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent divides the integrated coaxial structure into separate modular components: the bevel gear assembly and the lower grinding blade assembly are manufactured independently and then connected through a transmission joint. This segmentation allows each component to be manufactured and assembled separately, reducing the cumulative effect of alignment errors and making it easier to maintain coaxial alignment between the upper and lower grinding blades.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the bevel gear and lower grinding blade are made as one body, then the device complexity is reduced, but the assembly precision and coffee powder uniformity deteriorate

Engineering Contradiction:
Improvestructural complexityVSAvoidgrinding blade coaxiality
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces a transmission joint as an intermediary component between the bevel gear and the lower grinding blade. This transmission joint serves as a mediator that facilitates precise connection and alignment, allowing the bevel gear and lower grinding blade to be connected while maintaining coaxial alignment with the upper grinding blade, thus resolving the precision issue without significantly increasing overall device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If a rigid fixed connection is used between the bevel gear and lower grinding blade, then the structural stability is improved, but the assembly flexibility and error correction capability are reduced

Engineering Contradiction:
Improveconnection stabilityVSAvoidassembly flexibility
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent employs a transmission joint with dynamic connection characteristics that allow for adjustment and alignment during assembly. The joint provides a degree of flexibility enabling workers to correct alignment errors while maintaining stable operation during the grinding process. This dynamic approach balances assembly flexibility with operational stability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces assembly errors and maintains consistent spacing between the grinding blades, producing coffee powder with uniform particle sizes and enhancing coffee quality.

Implementation Method 1

The bearing forms a support to the transmission joint, thereby ensuring the stability when the transmission joint rotates

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The outer peripheral surface of the output shaft is provided with a protrusion extending along the axial direction of the output shaft. The shaft hole wall is provided with a groove that is matched with the protrusion

Methodology Applied
Scientific EffectMechanical transmission: Gear

Data Source

PatentUS10791875B2Coffee bean grinding system for coffee machine
Publication Date: 2020.10.06 GUANGDONG XINBAO ELECTRICAL APPLIANCES HLDG CO LTD
  • US10791875B2 patent drawing
  • US10791875B2 patent drawing
  • US10791875B2 patent drawing

AI summary

A coffee bean grinding system for coffee machine comprising a coffee bean grinding box, a lower grinding blade assembly disposed within the coffee bean grinding box and a gear box, wherein the coffee bean grinding box further comprises a bottom wall, the lower grinding blade assembly further comprises a transmission joint disposed on the bottom wall, and the gear box further comprises an output shaft that is drivingly connected to the transmission joint; the transmission joint is movably connected to the output shaft.