Coffee Bean Roast Analysis Using Distance-Calibrated Light Sensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for determining coffee bean roast intensity, such as color sensing, are inaccurate and costly, and there is a need for a simpler and more reliable way to assess roast level for automatic control of coffee brewing parameters.

Innovation Solution

A system using a light sensor and distance sensor to measure the darkness of coffee beans, with calibration based on distance, enabling accurate determination of roast level, which is then used to adjust brewing parameters and inform user settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If color sensing is used to determine coffee bean roast intensity, then the measurement can be performed, but the accuracy is poor and the cost is high

Engineering Contradiction:
Improveroast intensity measurement accuracyVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential measurement function by using a simple light sensor to detect darkness level, removing the complexity of color sensing systems while maintaining the core capability to determine roast intensity. The solution focuses on measuring only the darkness parameter rather than full color information.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs inexpensive light sensors instead of costly color sensing systems. The simple optical sensors provide sufficient measurement capability for roast intensity determination at a fraction of the cost of complex color analysis systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If a fully automatic coffee machine is used, then brewing results are more uniform, but the cost is higher and maintenance requirements increase

Engineering Contradiction:
Improvebrewing consistencyVSAvoidmachine complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent performs preliminary measurement of coffee bean darkness level before brewing, allowing the system to pre-determine optimal brewing parameters. This advance information enables automatic adjustment of brewing settings, ensuring consistent results without requiring complex fully automatic machinery.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent adjusts brewing parameters based on the measured darkness level of coffee beans. By dynamically changing brewing parameters according to the detected darkness, the system achieves reliable and uniform brewing results while maintaining a simpler machine architecture.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If distance calibration is added to the light sensor system, then measurement accuracy improves, but device complexity increases

Engineering Contradiction:
Improvedarkness level calibration accuracyVSAvoidsensing system structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the light sensor and distance sensor into an integrated sensing system. By merging these two measurement functions, the system achieves accurate darkness level calibration through distance compensation without requiring separate complex calibration mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The distance measurement acts as an intermediary parameter that enables calibration of the darkness level. By introducing distance as a mediating variable, the system can correct and calibrate the light sensor readings to achieve higher accuracy without directly modifying the light sensor itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a cost-effective and accurate method for determining coffee bean roast level, allowing for optimized brewing parameters and user feedback, while also monitoring coffee bean quantity and suggesting recipes based on roast level.

Implementation Method 1

a light sensor for sensing a level of darkness of a coffee bean

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

a distance sensor for determining a distance between the light sensor and the coffee bean

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentEP4367503B1System for analyzing coffee beans, coffee machine with coffee bean analysis and coffee grinding system with coffee bean analysis
Publication Date: 2024.07.24 VERSUNI HLDG BV
  • EP4367503B1 patent drawingFigure 1
  • EP4367503B1 patent drawingFigure 2
  • EP4367503B1 patent drawingFigure 3~4

AI summary

A system is provided for analyzing coffee beans. A light sensor senses a level of darkness of a coffee bean and a distance sensor is used to determine a distance between the light sensor and the coffee bean. The sensed level of darkness is then calibrated using the determined distance, thereby to obtain a calibrated (and thereby more accurate) level of darkness. This represents a roasting intensity and may be used by a coffee machine to adjust coffee brewing parameters.