Coffee Infusion Chamber Steam Preheating for Energy-Saving Extraction

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Solution Overview

Problem

Existing machines for producing hot beverages by infusion, such as espresso, often start dispensing cycles with an infusion chamber at a temperature lower than ideal, leading to suboptimal extraction and beverage quality, and require continuous heating between cycles, wasting energy.

Innovation Solution

A system that preheats the infusion chamber using steam at the beginning of each dispensing cycle, which also heats the pipes and provides a washing and sterilizing effect, reducing energy consumption and improving beverage quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the infusion chamber is continuously heated between dispensing cycles, then the chamber temperature is maintained at ideal levels, but energy consumption increases significantly

Engineering Contradiction:
Improveinfusion chamber temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary heating of the infusion chamber using steam immediately before the dispensing cycle begins, rather than maintaining continuous heat. This preheating action ensures the chamber reaches ideal temperature only when needed, avoiding unnecessary energy consumption during idle periods between cycles.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the thermal state of the infusion chamber dynamically by introducing steam to rapidly increase temperature before dispensing, then allowing the chamber to cool during idle periods. This parameter change approach replaces continuous heating with intermittent thermal treatment, significantly reducing energy usage while maintaining operational effectiveness.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the infusion chamber is not heated before dispensing, then energy consumption is reduced, but the beverage quality and extraction efficiency deteriorate

Engineering Contradiction:
Improveenergy consumptionVSAvoidbeverage quality
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system applies preliminary steam heating to the infusion chamber and pipes before the dispensing cycle starts, ensuring that both components are at optimal temperature for high-quality beverage extraction. This preliminary thermal preparation guarantees reliable beverage quality without requiring continuous heating.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses steam (a gas phase medium) to transfer thermal energy to the infusion chamber and piping system. This pneumatic/hydraulic approach efficiently heats the components through steam condensation and heat transfer, ensuring rapid and uniform temperature distribution for consistent beverage quality.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If steam is used to preheat the infusion chamber, then heating efficiency and beverage quality improve, but additional system complexity is introduced

Engineering Contradiction:
Improveheating efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The steam generation system serves multiple functions: it preheats the infusion chamber, heats the dispensing pipes, and can potentially sterilize components. By using a single steam generation mechanism for multiple heating requirements, the system achieves high heating efficiency without proportionally increasing complexity, as one subsystem accomplishes several thermal preparation tasks.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention combines the heating of the infusion chamber and the dispensing pipes into a single steam-based process. Rather than having separate heating systems for different components, the steam is distributed to multiple areas simultaneously, merging multiple heating functions into one integrated thermal treatment process.

Inventive Principle:
Principle #5Merging (Combining)

4Stability of the object's composition

If continuous heating is used to maintain infusion chamber temperature, then beverage consistency is improved, but energy waste increases

Engineering Contradiction:
Improvebeverage temperature consistencyVSAvoidenergy waste
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

Instead of continuous heating, the system applies heating periodically - specifically, steam preheating is activated only before dispensing cycles. This periodic thermal action maintains beverage temperature consistency when needed while avoiding energy waste during extended idle periods between dispensing operations.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs preliminary steam heating immediately before each dispensing cycle to ensure the infusion chamber and pipes reach optimal temperature. This preliminary action guarantees consistent beverage quality for each dispensing event without requiring sustained continuous heating that would waste energy during idle intervals.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The steam preheating system ensures the infusion chamber and pipes are effectively heated only when needed, enhancing beverage quality, reducing energy waste, and maintaining the infusion unit's cleanliness and efficiency.

Implementation Method 1

a steam generator (21) to produce steam

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

feeding steam into said infusion chamber (33) as initial step of a dispensing cycle

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Implementation Method 3

steam generator (21) to produce steam

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS9186019B2Machine to produce coffee or the like and relative method
Publication Date: 2015.11.17 SAGA COFFEE SPA
  • US9186019B2 patent drawing
  • US9186019B2 patent drawing
  • US9186019B2 patent drawing

AI summary

A machine for producing coffee and the like, includes an infusion unit (11) with an infusion chamber, a unit (31) to control dispensing cycles, a hydraulic circuit (1-13) to supply hot water to the infusion chamber, with a boiler (3) to heat the water and a pump (7) to supply water to the infusion unit. The machine also includes a system (22, 23, 25) for preheating the infusion chamber at the beginning of a dispensing cycle by feeding steam into said infusion chamber.