Coffee Cherry Antioxidant Extraction via Preservative Coating

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Solution Overview

Problem

Current methods for isolating antioxidants and beneficial compounds from coffee cherries result in poor yields and the presence of undesirable side-products due to the high levels of tannins, oxidation, and rapid degradation of these compounds during processing.

Innovation Solution

A process involving de-beaning, spraying with a preservative coating of ascorbic acid and citric acid, followed by refrigeration or freezing to inhibit enzymatic and oxidative degradation, and subsequent blanching and dehydration under low-oxygen conditions to preserve the compounds, which are then converted into either a powder or liquid extract.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional extraction methods are used on de-beaned coffee cherry, then the extraction process is simple, but the yield of antioxidants is poor and undesirable side-products are generated

Engineering Contradiction:
Improveyield of antioxidantsVSAvoidundesirable side-products
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by immediately coating the de-beaned coffee cherry with a preservative composition containing ascorbic acid and citric acid right after de-beaning. This preliminary treatment prevents oxidation and degradation of antioxidants before extraction occurs, thereby improving yield and preventing harmful side-products from forming during subsequent processing

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The preservative composition acts as an intermediary substance between the de-beaned coffee cherry and the extraction process. The ascorbic acid and citric acid in the coating serve as mediators that protect the antioxidants during handling and processing, enabling high-yield extraction without generating undesirable side-products

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If de-beaned coffee cherry is stored at room temperature, then storage conditions are simple, but rapid degradation and oxidation of antioxidants occur

Engineering Contradiction:
Improvestability of antioxidantsVSAvoidstorage conditions
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by coating the de-beaned coffee cherry with a preservative composition containing ascorbic acid and citric acid right after de-beaning. This preliminary treatment prevents oxidation and degradation of antioxidants before extraction occurs, thereby improving yield and preventing harmful side-products from forming during subsequent processing

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The preservative composition creates a protective environment around the de-beaned coffee cherry that acts as an inert barrier against oxygen. The ascorbic acid and citric acid coating prevents direct contact between oxygen and the antioxidants, stabilizing them during storage and transport without requiring complex storage infrastructure

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Ease of manufacture

If coffee pulp is processed without preservative treatment, then processing steps are minimal, but tannins bind protein making extraction difficult

Engineering Contradiction:
Improveease of extractionVSAvoidprocessing steps
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by coating the de-beaned coffee cherry with a preservative composition containing ascorbic acid and citric acid right after de-beaning. This preliminary treatment prevents oxidation and degradation of antioxidants before extraction occurs, thereby improving yield and preventing harmful side-products from forming during subsequent processing

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The preservative composition changes the chemical parameters of the coffee pulp by introducing ascorbic acid and citric acid. These substances alter the pH and redox state of the system, preventing tannin-protein binding and oxidation reactions, thereby simplifying the extraction process while maintaining ease of manufacture

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively preserves and extracts a high amount of antioxidants and beneficial compounds from coffee cherries, reducing degradation and improving yield, making them more readily available for use in health applications.

Implementation Method 1

the free phenols in coffee pulp become oxidized to quinones. Quinones are oxidizing agents that may oxidize amino acids in coffee cherry proteins

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

spraying with a preservative coating of ascorbic acid and citric acid, followed by refrigeration or freezing to inhibit enzymatic and oxidative degradation

Methodology Applied
Scientific EffectFreezing: Freezing

Implementation Method 3

subsequent blanching and dehydration under low-oxygen conditions to preserve the compounds

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10800561B2Preparation of coffee-based extracts and powders
Publication Date: 2020.10.13 CALOUNDRA LLC
  • US10800561B2 patent drawing
  • US10800561B2 patent drawing
  • US10800561B2 patent drawing

AI summary

Processes for preparing antioxidant-rich compositions, for example from coffee cherries, are disclosed. These processes can involve promptly contacting de-beaned coffee cherries with a preservative coating, and optionally storing under refrigerated conditions, prior to the preparation of an extract or powder.