Coffee Machine Dose Control Using Infusion Chamber Closing Force

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Solution Overview

Problem

Existing coffee machines face challenges in accurately and consistently dosing coffee powder due to factors like grinder adjustment, coffee bean type, power supply voltage, wear, and environmental conditions, leading to inconsistent beverage quality and potential machine malfunction.

Innovation Solution

A method that uses the current absorbed by the electric actuator to control the infusion chamber closing, adjusting the coffee powder dose based on detected electrical parameters to maintain a consistent quantity, allowing for automatic correction of errors and user-adjustable settings within predefined limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the quantity of coffee is determined by the number of revolutions of the grinder, then the measurement is simple and reliable with inexpensive sensors, but the measurement precision deteriorates due to influences from grinder adjustment, coffee bean type, voltage, wear, and environmental conditions

Engineering Contradiction:
Improvedosing system complexityVSAvoidcoffee quantity measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system uses a sensor to detect the actual quantity of coffee powder delivered and feeds this information back to the control unit. The control unit then adjusts the number of grinder revolutions in subsequent cycles to compensate for deviations, creating a closed-loop feedback system that maintains dosing precision despite variations in grinder settings, bean types, and environmental conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically compensates for dosing errors without requiring manual intervention. The control unit continuously monitors the actual coffee quantity delivered and self-adjusts the grinder operation parameters to maintain the target dose, enabling the system to correct its own deviations autonomously across multiple infusion cycles.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If complex sensors and devices are used to determine coffee powder quantity, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvecoffee powder quantity measurement precisionVSAvoiddosing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention replaces complex mechanical dosing and measurement mechanisms with a simpler system based on electrical sensors and electronic control. Instead of using complex mechanical devices to measure coffee quantity, the system uses electrical sensors to detect parameters (such as weight or volume) and processes this information electronically to control the grinder, achieving precise dosing with simpler overall system architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures a more accurate and stable coffee powder dosage over time, preventing machine malfunctions and maintaining optimal beverage quality by adjusting the number of grinder revolutions based on real-time electrical parameters, thus improving the reliability and consistency of coffee preparation.

Implementation Method 1

The dose of coffee powder is determined by detecting the pressure exerted on a sensor by the coffee powder delivered from the grinding unit

Methodology Applied
Scientific EffectPressure detection: Pressure Gradient

Implementation Method 2

detecting at least one electric parameter of the electric actuator during at least a part of the step of closing the infusion chamber and compressing the coffee powder, wherein said electrical parameter is a function of the current absorbed by the electric actuator and said electrical parameter is indicative of the stress that is produced

Methodology Applied
Scientific EffectElectromagnetic actuation: Electromagnet

Data Source

PatentEP2117393B1Method for automatic adjustment of the quantity of coffee and coffee machine using said method
Publication Date: 2012.07.11 KONINKLIJKE PHILIPS NV
  • EP2117393B1 patent drawingFigure 1
  • EP2117393B1 patent drawingFigure 2
  • EP2117393B1 patent drawingFigure 3

AI summary

The method for adjusting the quantity of coffee comprises the steps of : dispensing a predetermined quantity of coffee powder into an infusion chamber (36); by means of an electric actuator (19), closing said infusion chamber compressing the coffee powder in the infusion chamber. The method also provides for detection of at least one parameter of the electric actuator during at least a part of the step to close the infusion chamber and compress the- coffee powder; and setting of the quantity of coffee powder dispensed in a subsequent dispensing cycle as a function of said parameter.