Professional coffee machine

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Solution Overview

Problem

Professional coffee machines face challenges in maintaining optimal temperature for coffee infusion, generating high-pressure steam for large milk quantities, and providing suitable hot water for tea infusions, while also requiring low thermal inertia for quick temperature adjustments and fine-tuned steam flow control.

Innovation Solution

A professional coffee machine design featuring a boiler with a tank that balances hot water with superheated steam, two heat exchangers for separate temperature adjustments, and a steam dispenser with a fine flow regulator, allowing for high-pressure steam generation and precise temperature control for both coffee and tea preparations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single boiler is used for both steam generation and hot water dispensing, then the machine structure is simplified, but the temperature stability for coffee infusion deteriorates due to abrupt cooling when cold water enters the boiler

Engineering Contradiction:
Improveboiler structureVSAvoidwater temperature stability
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The single boiler is segmented into two functionally independent systems: a steam generation system and a hot water dispensing system. Each system has its own heat exchanger (first heat exchanger for steam, second heat exchanger for hot water), allowing independent temperature control and eliminating the temperature instability caused by cold water entry into a shared boiler.

Inventive Principle:
Principle #1Segmentation

2Power

If high pressure steam is generated for large quantities of milk, then the steam power is sufficient, but the hot water temperature for coffee infusion drops due to thermal inertia limitations

Engineering Contradiction:
Improvesteam powerVSAvoidhot water temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The thermal energy generation is segmented into independent steam and hot water systems. The first heat exchanger generates high-pressure steam with sufficient power for large milk quantities, while the second heat exchanger maintains stable hot water temperature for coffee infusion through separate thermal management, eliminating the trade-off between steam power and water temperature.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the boiler thermal inertia is increased to absorb temperature variations, then the temperature stability improves, but the response time for temperature adjustments deteriorates

Engineering Contradiction:
Improvetemperature stabilityVSAvoidtemperature adjustment speed
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The thermal mass is segmented into separate systems with independent control. Each heat exchanger can be optimized for its specific function: the steam system can have sufficient thermal inertia for stability, while the hot water system can respond quickly to temperature adjustments, eliminating the compromise between stability and response speed that exists in a single boiler system.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If a single heat exchanger is used for coffee preparation, then the device complexity is reduced, but the ability to provide different temperatures for different coffee types and tea infusions deteriorates

Engineering Contradiction:
Improveheat exchanger configurationVSAvoidtemperature adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The heat exchange function is segmented into two independent heat exchangers: the first for steam generation and the second for hot water dispensing. This allows each heat exchanger to be optimized for its specific temperature requirements, enabling the machine to provide different temperatures for various coffee types and tea infusions without increasing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures consistent optimal temperature for coffee infusion, rapid temperature adjustments, and simultaneous high-pressure steam and hot water dispensing, addressing the limitations of traditional machines by minimizing abrupt temperature changes and providing flexible steam flow for various milk preparation needs.

Implementation Method 1

a first heat exchanger which is associated with said boiler so that the water contained in said boiler acts as a heat-carrying fluid and transfers heat, by heat exchange, to the supply water which crosses the preheater itself

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a heater which is associated with the dispensing unit of the coffee infusion and which is configured to heat the water from said first temperature T1 to a second temperature T2 which is the optimal one for that specific type of coffee

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

A professional coffee machine comprises a boiler with a tank (11) which receives and heats the supply water and which is provided with an outlet (16) for pressurized steam

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

the water contained in said boiler is balanced with superheated steam

Methodology Applied
Scientific EffectSuperheating: Superheating

Implementation Method 5

a steam dispenser (6) with a fine flow regulator (20) which makes it possible to adjust the steam flow rate

Methodology Applied
Scientific EffectFlow regulation: Valve

Data Source

PatentUS10292526B2Professional coffee machine
Publication Date: 2019.05.21 ELEKTRA SRL
  • US10292526B2 patent drawing
  • US10292526B2 patent drawing
  • US10292526B2 patent drawing

AI summary

A professional coffee machine includes a supporting frame; a boiler; a preheater to prepare a coffee infusion having a first heat exchanger with the boiler to heat the supply water crossing the first exchanger to a first temperature T1 close or substantially equal to a second temperature T2 corresponding to the optimal temperature for a coffee infusion; a dispensing unit of the coffee infusion having a thermo-controlled heating element that brings the water released from the preheater to the second temperature T2 if T1 is lower than T2; a thermal insulator that mechanically constrains the dispensing unit to the frame; a heater for preparing a tea infusion or the like having a second heat exchanger with the boiler to heat the supply water crossing the second heat exchanger up to a third temperature T3 corresponding to the optimal temperature for preparing a tea infusion or the like.