Coffee Machine Brew-Count Display for Waste Bin Emptying Control

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Solution Overview

Problem

Fully automatic espresso machines lack effective methods to indicate when the waste bin and drip tray are full, particularly for non-liquid waste, leading to inconvenient cleaning times for users.

Innovation Solution

A coffee machine with a controller that counts brewing cycles and displays the number or fraction of brews since the last emptying, allowing users to anticipate when to empty the waste bin and drip tray without additional sensors, using existing brewing cycle data to estimate fill levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the waste bin and drip tray are designed to hold waste from multiple brews, then the frequency of emptying is reduced, but the user cannot determine when to empty them without additional sensors

Engineering Contradiction:
ImproveTime lost to emptying waste binVSAvoidComplexity of level sensing system
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent replaces mechanical level sensors with a computational approach using existing brewing cycle data. The controller calculates the number of brews since last emptying and compares it to a predetermined threshold, substituting physical sensing mechanisms with information processing based on already-collected brewing data.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a virtual representation of the waste bin fill level by counting brewing cycles. Instead of directly measuring the physical state with sensors, it uses a computational model (brew count) that correlates with the actual fill level, providing sufficient information for user decision-making without direct physical measurement.

Inventive Principle:
Principle #26Copying

2Reliability

If a mechanical float device or level sensor is added to detect when the waste bin is full, then the user is notified in advance, but the device complexity and cost increase

Engineering Contradiction:
ImproveReliability of waste bin full indicationVSAvoidComplexity of sensing system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical float devices and level sensors with a computational brewing cycle counter. The system uses the controller's existing capability to track brewing cycles and compares the count against a predetermined threshold, eliminating the need for additional mechanical sensing components while providing reliable full-bin indication.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses its own existing brewing cycle data to determine waste bin fullness, rather than requiring external sensing systems. The controller leverages information it already collects and processes during normal operation to provide waste bin monitoring functionality.

Inventive Principle:
Principle #25Self-service

3Loss of time

If the waste bin size is increased to reduce emptying frequency, then maintenance frequency is reduced, but the machine occupies more space and the user may not know when to empty it

Engineering Contradiction:
ImproveFrequency of maintenanceVSAvoidSpace occupied by waste bin
Core Design Contradiction:
Loss of timeVSArea of stationary object

Solution Approach 1:

The patent implements a feedback mechanism where the display provides continuous information about the number of brews since last emptying. This feedback loop allows users to monitor the waste bin status and plan emptying based on usage patterns, enabling optimal waste bin sizing without excessive emptying frequency while maintaining compact dimensions.

Inventive Principle:
Principle #23Feedback

4Reliability

If the machine provides a warning signal after a predetermined number of brews, then the user is notified when the bin is full, but this may come at an inconvenient time for the user

Engineering Contradiction:
ImproveAccuracy of full bin detectionVSAvoidConvenience of emptying
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent provides preliminary information about waste bin status by displaying the brew count before the bin actually becomes full. Users can see how many brews have occurred since the last emptying and plan accordingly, allowing them to empty the bin at a convenient time rather than being forced to do so immediately when a full-bin warning appears.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3897317B1A coffee machine
Publication Date: 2023.10.11 KONINKLIJKE PHILIPS NV
  • EP3897317B1 patent drawingFigure 1A~1B
  • EP3897317B1 patent drawingFigure 2~4
  • EP3897317B1 patent drawingFigure 5~7

AI summary

A coffee machine is for brewing coffee in a brewing chamber and has a waste bin for collecting coffee grinds after brewing and a drip tray for collecting waste water. A sensor system is provided for detecting manual removal of the waste bin and/or the drip tray and a count is made of the number of brews since the last removal of the waste bin and/or drip tray. Information is then displayed showing the number of brews, or the fraction of brews compared to a nominal maximum number of brews, since the last removal.