Heating apparatus

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Solution Overview

Problem

Conventional coffee machines require manual intervention and have inefficient temperature control, leading to overheating and the need for a 'cooling flush, and are bulky due to separate steam and brew water reservoirs, resulting in slow warm-up times and high power consumption.

Innovation Solution

A method and apparatus using a steam generator to produce saturated steam at controlled pressure, which is used in a steam-water heat exchanger to heat drinking water to the optimal temperature for coffee extraction, eliminating the need for a 'cooling flush and allowing for quicker warm-up times by maintaining stable brew water temperature without continuous movement through a heat exchanger.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional heat exchanger coffee machines continuously move brew water through the heat exchanger to control temperature, then temperature control is attempted, but the brew water overheats and requires cooling flush

Engineering Contradiction:
Improvebrew water temperature controlVSAvoidmanual intervention required
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The system uses a temperature sensor to automatically detect when brew water reaches the optimal temperature, and a controller automatically operates the solenoid valve to stop heating, eliminating the need for manual intervention and cooling flush operations

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A temperature sensor provides real-time feedback on brew water temperature to the controller, which adjusts the solenoid valve operation to maintain precise temperature control, preventing overheating without requiring manual cooling flush

Inventive Principle:
Principle #23Feedback

2Temperature

If conventional dual boiler coffee machines use a large hot water reservoir for temperature stability, then temperature control improves, but the machine becomes bulky and has slow warm-up times

Engineering Contradiction:
Improvebrew water temperature stabilityVSAvoidmachine size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The system changes the operating parameters by using a small reservoir with precise electronic temperature control via a solenoid valve and temperature sensor, achieving temperature stability without requiring a large volume of water

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical approach of using a large thermal mass (large reservoir) for temperature stability with an electronic control system (solenoid valve and temperature sensor) that achieves the same effect with minimal water volume

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If conventional dual boiler coffee machines include both a steam boiler and a separate hot water reservoir, then both steam and brew water functions are available, but the machine has high power requirements

Engineering Contradiction:
Improvesteam and brew water functionalityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The single boiler system is designed to perform multiple functions - generating steam for milk frothing and heating brew water for coffee extraction - eliminating the need for a separate hot water reservoir and reducing overall power consumption

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the steam generation and brew water heating functions into a single boiler system, where the same boiler serves both purposes, reducing the total number of heating elements and power consumption while maintaining versatility

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides precise temperature control, avoids overheating, reduces the need for manual intervention, and results in a more compact and efficient coffee machine with faster warm-up times compared to conventional dual boiler machines.

Implementation Method 1

generating steam using a heat source

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

water (released from the boiler) to steam

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

transferring heat between the first and second passageways using a thermal conductor

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

The thermal conductor therefore exchanges heat between the first and second passageways

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11690474B2Heating apparatus
Publication Date: 2023.07.04 COLEMAN PAUL
  • US11690474B2 patent drawing
  • US11690474B2 patent drawing

AI summary

A heating apparatus and method of heating. The embodiments of the invention relate to coffee machine heating apparatuses for providing heated brew water for passing through coffee grounds. The apparatus and method involves using low pressure steam (i.e. less than 1 bar absolute) at a saturation temperature that is substantially equal to the desired brew water temperature. Advantageously, improved temperature control of the brew water is achieved in a manner which is more convenient to an end user. The operating temperatures are more stable (the need for a “cooling flush” is removed) and the operating temperatures is reached in a quicker manner than with conventional machines.