Coffee Machine Stepped Funnel Container for Crema Separation

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Solution Overview

Problem

Coffee machines struggle to brew coffee quickly while minimizing the presence of unwanted crema, which forms unsightly deposits and is undesirable in some cultures, especially when dispensing espresso.

Innovation Solution

A coffee machine with a container designed to separate coffee foam from liquid using a funnel-like base with circumferential steps that allow crema bubbles to burst and release CO2, allowing the liquid to drain without altering its chemical composition, combined with adjustable geometry and surface roughness to enhance defoaming efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If coffee is brewed under high pressure to extract carbon dioxide and create crema, then coffee extraction quality is improved, but unwanted coffee foam forms that creates unsightly deposits

Engineering Contradiction:
Improvecoffee extraction qualityVSAvoidcoffee foam deposits
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The container base is segmented into multiple circumferential steps that create distinct zones for foam separation. Each step acts as an independent barrier that progressively breaks and removes foam bubbles from the coffee liquid as it flows downward, allowing the liquid to be dispensed without unwanted foam deposits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device extracts and removes the harmful foam component from the coffee liquid through the stepped container structure. The steps physically separate foam bubbles from the liquid phase, allowing the foam to be left behind in the container while the clarified liquid is dispensed through the outlet.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If coffee is dispensed quickly to maintain freshness, then productivity is improved, but there is insufficient time to separate crema from the coffee liquid

Engineering Contradiction:
Improvebrewing speedVSAvoidfoam separation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The stepped container structure is pre-configured to automatically separate foam from liquid as coffee flows through it. The geometric arrangement of steps creates immediate foam disruption and separation upon coffee entry, eliminating the need for additional time-consuming separation steps or waiting periods.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device allows the coffee liquid to rapidly flow through the separation zones created by the steps. The streamlined design enables quick passage of liquid through multiple separation stages in sequence, maintaining high brewing speed while achieving effective foam removal.

Inventive Principle:
Principle #21Skipping (Rushing through)

3Ease of manufacture

If a smooth-walled container is used for coffee collection, then ease of manufacture is improved, but coffee foam bubbles persist and form deposits on the container walls

Engineering Contradiction:
Improvecontainer fabricationVSAvoidfoam deposits on walls
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The container base features localized geometric variations in the form of circumferential steps that create specific foam-disrupting zones. While the overall container remains simple and easy to manufacture, these localized structural features provide the necessary foam separation function without complicating the entire manufacturing process.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively eliminates coffee foam, ensuring a freshly brewed coffee drink is dispensed quickly without crema, maintaining the coffee's chemical integrity and preventing soiling, with the coffee liquid draining efficiently within 10 to 30 seconds.

Implementation Method 1

The coffee foam bubbles or crema bubbles released after the brewing process due to the pressure drop in the coffee liquid due to the reduced carbon dioxide absorption capacity are broken and burst on the circumferential step edges

Methodology Applied
Scientific EffectPressure drop: Pressure Drop

Implementation Method 2

the container base converges towards the liquid outlet in the manner of a funnel

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentEP3813607B1Coffee machine with apparatus for removing coffee foam from coffee liquid
Publication Date: 2023.08.30 SPENGLER GMBH & CO KG
  • EP3813607B1 patent drawingFigure 1
  • EP3813607B1 patent drawingFigure 2
  • EP3813607B1 patent drawingFigure 3

AI summary

The invention relates to an apparatus (1) for separating coffee foam (2) from coffee liquid (4), comprising: a container (6) having a container interior, which is delimited by a peripheral container wall (8) and a container base (10); an inlet (12) arranged above the container base (10), via which the container interior can be filled with coffee liquid (4); and a liquid outlet (14) arranged on the floor of the container base (10), from which the coffee liquid (4), freed of coffee foam (2), can be discharged from the container interior, characterized in that the container base (10) converges funnel-like toward the liquid drain (14) and has a plurality of peripheral steps (16) arranged terrace-like one atop the other, each step having a peripheral step face (16a) and a step wall (16b) running at an angle (a) thereto, which abut at a step edge (16c).