Coffee machine with dynamic flow and temperature control

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Solution Overview

Problem

Traditional coffee machines face challenges in achieving precise temperature and flow control due to fixed-pressure systems and large boilers, leading to inconsistent brewing results and increased maintenance costs, while also being prone to chemical activity issues like rust and lime deposition.

Innovation Solution

A coffee machine with a syringe pump for flow control and an in-line heating element for temperature control, allowing for dynamic adjustment of brewing parameters, including a feedback loop for precise temperature management and a compact design that eliminates the need for a large boiler.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a large boiler is used to maintain temperature, then temperature stability is improved, but the device footprint and manufacturing cost increase

Engineering Contradiction:
Improvetemperature stabilityVSAvoidboiler volume
Core Design Contradiction:
Stability of the object's compositionVSVolume of stationary object

Solution Approach 1:

The patent extracts the temperature maintenance function from a large boiler system and implements it through a smaller boiler combined with PID control and preheating elements. The temperature control function is separated from the water storage function, allowing a compact boiler design that maintains temperature stability through active control rather than thermal mass.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the temperature control parameters from粗放式 (coarse) thermostat control to precise PID control with setpoints optimized for different brewing types. This allows a smaller boiler to achieve the same temperature stability as a larger boiler would provide through thermal mass alone.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If fixed-pressure pump is used, then device complexity is reduced, but flow rate control precision deteriorates

Engineering Contradiction:
Improvepump system complexityVSAvoidflow rate control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent transitions from a static fixed-pressure pump system to a dynamic pump control system that adjusts pressure and flow rate based on real-time brewing parameters. The pump speed and pressure are dynamically adjusted during the brewing process to maintain optimal flow rates through the coffee puck, enabling precise control while managing complexity through electronic control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control where flow rate sensors monitor the actual flow through the coffee puck and feed this information back to the pump controller. This closed-loop control allows the system to automatically adjust pump output to maintain precise flow rates, compensating for variations in coffee puck resistance without requiring complex mechanical pressure regulation.

Inventive Principle:
Principle #23Feedback

3Device complexity

If traditional thermostat control is used, then device complexity is reduced, but temperature control precision deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidtemperature control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent replaces mechanical thermostat control with electronic PID temperature control. The mechanical bimetallic strip or mercury switch of traditional thermostats is substituted with electronic temperature sensors and microcontroller-based PID algorithms, enabling precise temperature regulation while managing complexity through integrated control circuits.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements preheating elements that prepare the water and brewing components to the target temperature before the main brewing cycle begins. This preliminary heating action reduces the temperature control burden on the main heating element during brewing, allowing more precise temperature maintenance with a simpler control system.

Inventive Principle:
Principle #10Preliminary action

4Productivity

If high temperature and pressure are maintained in boiler, then brewing efficiency is improved, but chemical activity increases leading to rust and lime deposition

Engineering Contradiction:
Improvebrewing efficiencyVSAvoidrust and lime deposition
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent implements periodic flushing cycles where water is circulated through the boiler and heating elements at intervals to prevent scale buildup. The system alternates between brewing cycles and maintenance flushing cycles, reducing chemical deposition while maintaining brewing efficiency. This periodic action disrupts the accumulation process without compromising the high temperature and pressure conditions needed for efficient brewing.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent converts the harmful effect of high temperature and pressure-induced chemical activity into a benefit by using the same conditions to flush and clean the system periodically. The high-velocity water flow during flushing cycles removes deposits that form during brewing, transforming the potentially harmful chemical activity into a self-cleaning mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides superior temperature and flow control, enabling a range of coffee brewing options from espresso to cold-brew, reduces maintenance costs, and prevents chemical activity issues, resulting in a more versatile and efficient brewing process.

Implementation Method 1

at least one syringe pump configured to pressurize the water based on predetermined criteria to attain the at least one flow set point

Methodology Applied
Scientific EffectPressurisation: Pressure Increase

Implementation Method 2

an in-line heater configured to control a temperature of the water according to the at least one temperature set point during an extraction process

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

a feedback loop configured to provide the temperature to the electronic control module. The electronic control module may be further configured to selectively adjust the temperature based on the brewing settings

Methodology Applied
Scientific EffectFeedback control: Feedback

Data Source

PatentUS11076715B1Coffee machine with dynamic flow and temperature control
Publication Date: 2021.08.03 NULI COFFEE INC
  • US11076715B1 patent drawing
  • US11076715B1 patent drawing
  • US11076715B1 patent drawing

AI summary

A coffee machine is provided. The coffee machine may include an electronic control module configured to receive at least one flow set point and at least one temperature set point. The coffee machine may further include a portafilter, a group head configured to receive the portafilter, and at least one water line configured to supply water. The coffee machine may further include at least one syringe pump configured to pressurize the water to attain the at least one flow set point. The coffee machine may further include an in-line heating element configured to control temperature of the water according to the at least one temperature set point. The coffee machine may further include a feedback loop configured to provide the temperature to the electronic control module to enable selectively adjusting the temperature.