Coffee machine with overflow feature

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Solution Overview

Problem

Espresso machines lack efficient methods for regulating water pressure and volume during the brewing process and for controlling steam output, particularly in comparison to traditional needle valves, which require excessive rotation for full control.

Innovation Solution

The implementation of a flow measurement apparatus that calculates resultant flow by subtracting return flow from feed flow, allowing for real-time dose measurement and pump operation control, combined with a pump power modification module for pressure profiling, and a steam control apparatus using a ball valve with a rotating paddle for easy steam output regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a needle valve is used to control steam output, then steam flow can be regulated, but the valve requires numerous rotations to transition from closed to fully opened state, reducing ease of operation

Engineering Contradiction:
Improvesteam output controlVSAvoidtime to adjust valve
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent changes the operational parameter of the valve from multi-turn rotation to quarter-turn operation. The ball valve design allows the steam output to be controlled by rotating the handle approximately 90 degrees, dramatically reducing the time and effort required to adjust steam flow compared to traditional needle valves that require numerous rotations.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If an over pressure valve is used to regulate water pressure, then pressure control is achieved, but the system lacks precise measurement of resultant flow delivered to the coffee

Engineering Contradiction:
Improveflow measurementVSAvoidmeasurement system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the flow measurement into two separate measurements: feed flow (water entering the pump) and return flow (water returning from the over pressure valve). By measuring these two flows separately and calculating the difference, the system achieves precise measurement of the resultant flow delivered to the coffee without requiring a complex direct measurement system at the coffee delivery point.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If traditional pump control is used for water delivery, then basic pressure delivery is achieved, but the system cannot provide controlled low pressure pre-infusion or pressure profiling

Engineering Contradiction:
Improvepressure controlVSAvoidpressure control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic pressure control by varying the pump motor power during different stages of the brewing process. The system can deliver high pressure for the main extraction and low pressure for pre-infusion by adjusting the motor power level, enabling pressure profiling and multiple pressure stages without adding complex mechanical pressure regulation components.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12042084B2Coffee machine with overflow feature
Publication Date: 2024.07.23 BREVILLE HLDG PTY LTD
  • US12042084B2 patent drawing
  • US12042084B2 patent drawing
  • US12042084B2 patent drawing

AI summary

A coffee making device has a body with a drip tray and a removable water tank that supplies water to a heat system of the device. The water tank is internal to the device and removable by a user. The body has a fluid refill opening that leads to the tank. The tank includes an overflow channel or conduit that dispenses into the drip tray.