Single-Serve Coffee Pod Extraction Depth for Strength Control

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Solution Overview

Problem

Single-cup brewing devices lack the ability to control the strength of coffee beverages, as they typically use prepackaged pods with predetermined amounts of coffee and fixed water volumes, limiting consumer customization to meet individual caffeine and taste preferences.

Innovation Solution

A pseudo packed bed of extractable beverage material is created within a single-serving article, allowing a liquid extraction stream to contact the material at varying depths and coverage areas to establish zones of minimum and maximum extraction, enabling control over the beverage's strength by adjusting the depth and coverage area of the extraction stream.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If prepackaged pods with predetermined coffee amounts are used, then brewing convenience is improved, but beverage strength control capability deteriorates

Engineering Contradiction:
Improvebrewing convenienceVSAvoidbeverage strength control capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The coffee bed is segmented into multiple zones (first zone, second zone, third zone) with different extraction characteristics. The liquid extraction stream selectively contacts different zones to produce beverages of varying strengths, allowing strength control while maintaining prepackaged convenience.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the coffee bed are given different properties - the first zone is configured for high extraction, the second zone for medium extraction, and the third zone for low extraction. This local differentiation enables strength control by selecting which zone to contact with the extraction stream.

Inventive Principle:
Principle #3Local quality

2Device complexity

If fixed water volumes are used for extraction, then brewing process simplicity is improved, but beverage strength customization deteriorates

Engineering Contradiction:
Improvebrewing process simplicityVSAvoidbeverage strength customization
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system maintains simple fixed water volume brewing by instead creating local quality differences within the coffee bed. Different zones have different extraction properties, allowing strength customization through zone selection rather than water volume adjustment, thus preserving process simplicity while enabling customization.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If prepackaged pods are used, then single-cup brewing convenience is improved, but consumer ability to adjust strength deteriorates

Engineering Contradiction:
Improvesingle-cup brewing convenienceVSAvoidconsumer ability to adjust strength
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The prepackaged pod contains a segmented coffee bed with multiple zones of different extraction properties. Consumers can select which zone to contact with the extraction stream, providing strength adjustment capability within the convenient prepackaged single-cup format.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces dynamic element - the ability to select different extraction zones - into the static prepackaged pod structure. This allows the same prepackaged pod to produce beverages of varying strengths based on which zone is contacted by the extraction stream.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows consumers to produce coffee beverages with desired strengths, from mild to strong, while maintaining balanced flavor, by manipulating the zones of extraction within the pseudo packed bed environment, ensuring consistent quality and taste.

Implementation Method 1

contacting at least one liquid extraction stream with the pseudo packed bed of extractable beverage material to obtain at least one zone of minimum extraction and at least one zone of maximum extraction

Methodology Applied
Scientific EffectExtraction: Solvation

Data Source

PatentUS8225712B2Device for controlling the strength of an extractable beverage
Publication Date: 2012.07.24 FOLGER COFFEE CO
  • US8225712B2 patent drawing
  • US8225712B2 patent drawing
  • US8225712B2 patent drawing

AI summary

Processes for controlling strength of an extracted beverage including providing a pseudo packed bed of an extractable beverage material and contacting at least one liquid extraction stream with the pseudo packed bed of beverage material at a selected depth to obtain at least one zone of minimum extraction and at least one zone of maximum extraction. As the depth at which the liquid extraction stream is introduced into the packed bed increases, the zone of minimum extraction increases and the zone of maximum extraction decreases.