Coffee Bean Roaster Internal Airflow and Chamber Partitioning

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Solution Overview

Problem

Conventional coffee bean roasters occupy large spaces due to exposed exhaust and cooling ducts, which hinders miniaturization and aesthetics, and poses tripping hazards.

Innovation Solution

A coffee bean roaster design that partitions the casing into multiple chambers, utilizing a fan module to direct airflow internally and manage heat, eliminating the need for external ducts, with a roasting drum and heating device positioned within the machine body to facilitate efficient heat management and compactness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If exhaust duct and cooling exhaust duct are disposed outside the machine base, then heat discharge function is achieved, but the coffee bean roaster occupies large space and aesthetics are compromised

Engineering Contradiction:
Improveheat dischargeVSAvoidmachine space
Core Design Contradiction:
TemperatureVSVolume of stationary object

Solution Approach 1:

The patent combines the exhaust duct and cooling exhaust duct functions into a single integrated duct structure that passes through the machine base. This merging of functions eliminates the need for separate external ducts, reducing the overall space required while maintaining both heat discharge and cooling capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The exhaust duct is designed to pass through the machine base structure, nesting the duct pathway within the existing machine framework rather than requiring external space. This allows the duct system to be embedded within the machine's structural volume, reducing the footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Temperature

If exhaust duct and cooling exhaust duct are disposed outside the machine base, then heat discharge function is achieved, but aesthetics are compromised and tripping hazards are created

Engineering Contradiction:
Improveheat dischargeVSAvoidaesthetics and safety
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The duct system is extracted from the external environment and repositioned to pass through the machine base internally. This removes the visible external ducts that cause aesthetic issues and tripping hazards, while the functional capability to discharge heat and provide cooling is preserved through the internal pathway.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The machine base is designed with an opening or passage that allows the duct to pass through, creating an integrated structure where the duct becomes part of the machine base rather than an external attachment. This integration eliminates visual clutter and physical trip hazards while maintaining functionality.

Inventive Principle:
Principle #31Porous materials

3Temperature

If multiple ducts are exposed outside the machine base, then heat management is achieved, but device complexity increases

Engineering Contradiction:
Improveheat managementVSAvoidduct configuration
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the exhaust duct and cooling exhaust duct into a single integrated duct structure. This consolidation reduces the number of separate components, simplifies the overall system configuration, and reduces installation and maintenance complexity while maintaining both heat discharge and cooling functions.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively minimizes the roaster's volume, enhances aesthetics by hiding ducts, and ensures safe operation by directing airflow and heat internally, addressing the issues of space occupation and aesthetics in conventional designs.

Implementation Method 1

The heating device is disposed inside the second chamber for heating the roasting drum

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

the fan module is attached to the casing for pumping air from the first chamber through the third chamber

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS11382349B2Coffee bean roaster
Publication Date: 2022.07.12 GRAND MATE
  • US11382349B2 patent drawing
  • US11382349B2 patent drawing
  • US11382349B2 patent drawing

AI summary

A coffee bean roaster includes a machine body, a roasting drum, a heating device, and a fan module. The machine body includes a casing, a receiving trough, a container, and a partition assembly disposed inside the casing and partitioning an inside of the casing into a first chamber, a second chamber, and a third chamber. The receiving trough is disposed outside the casing and communicates with the first chamber. The container disposed in the receiving trough has mesh holes communicating with the receiving trough. The roasting drum is rotatably disposed inside the second chamber of the casing. One side of the roasting drum has through holes communicating with the third chamber. The heating device is disposed inside the second chamber for heating the roasting drum. The fan module is attached to the casing for pumping air to the outside of the casing through the first chamber and the third chamber.