Beverage-making machine

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Solution Overview

Problem

Existing automatic drip coffeemakers lack performance improvements in brewing efficiency and temperature control, particularly in small serving sizes, leading to inconsistencies in coffee quality and flavor extraction.

Innovation Solution

A multi-functional coffeemaker design featuring a housing with a fluid reservoir, pumps, a heating unit with a monotonic conduit, and a brew station equipped with a negative temperature coefficient sensor and controller, which regulates the operational speed of the pumps based on temperature data to ensure precise water temperature and flow rate, allowing for efficient brewing of both large and small servings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional heating element is used without precise temperature regulation, then the device complexity is reduced, but the temperature control precision deteriorates leading to inconsistent coffee quality

Engineering Contradiction:
Improvetemperature control precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system using an NTC temperature sensor that continuously monitors water temperature and provides real-time data to a microcontroller. The microcontroller adjusts pump operation based on temperature feedback, maintaining precise temperature control during the brewing process. This feedback mechanism resolves the contradiction by enabling accurate temperature regulation while keeping the overall device design practical and manufacturable.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces traditional mechanical temperature control methods (such as thermostats or mechanical governors) with an electronic control system using a microcontroller and NTC sensor. This substitution enables more precise temperature measurement and control while reducing mechanical complexity. The electronic system provides continuous digital feedback for accurate temperature regulation without the bulk and complexity of mechanical temperature control mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If water is heated to high temperature for efficient brewing, then brewing efficiency is improved, but steam formation increases causing harmful effects

Engineering Contradiction:
Improvebrewing efficiencyVSAvoidsteam formation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent employs dynamic control of the brewing process by continuously adjusting pump operation based on real-time temperature measurements. The system dynamically balances heating efficiency with steam prevention by modulating water flow rates through the heating element. This dynamic adjustment allows the system to maintain optimal brewing temperature while preventing excessive steam formation that would occur with static high-temperature heating.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes operational parameters dynamically during the brewing process, specifically adjusting pump speed and water flow rate based on temperature conditions. By varying these parameters in response to temperature feedback, the system achieves efficient brewing at optimal temperatures while avoiding the harmful effects of excessive steam formation that would result from constant high-temperature operation.

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If the pump operates at high speed for fast brewing, then brewing time is reduced, but temperature control accuracy deteriorates

Engineering Contradiction:
Improvebrewing timeVSAvoidtemperature control accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent implements dynamic pump speed control that adjusts operational speed based on real-time temperature feedback from the NTC sensor. During critical heating phases, the pump operates at reduced speeds to maintain temperature accuracy. During non-critical phases, the pump can operate at higher speeds to reduce overall brewing time. This dynamic speed modulation resolves the contradiction between fast brewing and temperature control accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs periodic adjustments of pump operation in response to temperature cycling during the brewing process. The system uses periodic feedback loops where the microcontroller continuously monitors temperature and adjusts pump speed in periodic intervals. This periodic control allows the system to maintain temperature accuracy during critical phases while achieving faster overall brewing through optimized operational cycles.

Inventive Principle:
Principle #19Periodic action

4Adaptability or versatility

If a single brewing station is used, then device complexity is reduced, but versatility deteriorates limiting brewing options

Engineering Contradiction:
Improvebrewing flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a multi-functional brewing system where a single integrated station can accommodate both pod capsules and loose ground coffee through interchangeable filters. The system uses a universal brewing chamber that can accept different brewing configurations, enabling both single-serving pod brewing and multi-cup loose coffee brewing with the same basic hardware. This universality provides brewing flexibility without requiring completely separate brewing stations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the brewing system into modular components, particularly the filter assembly that can be easily exchanged between pod and loose coffee configurations. By segmenting the brewing chamber into a universal base unit with interchangeable filtering components, the system achieves versatility for different brewing methods while keeping the overall device complexity manageable through modular design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances brewing efficiency and coffee quality by maintaining accurate temperature control and flow rates, reducing steam formation, and enabling flexible brewing options between loose grounds and pods, resulting in improved flavor extraction and consistency across serving sizes.

Implementation Method 1

a heating unit comprising a conduit having an upper end and a lower end, the lower end of the conduit fluidly connected with the first pump

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a negative temperature coefficient temperature (NTC) sensor mounted directly adjacent the upper end of the heating unit conduit

Methodology Applied
Scientific EffectNegative temperature coefficient effect: Thermistor

Implementation Method 3

the conduit configured and arranged to rise monotonically from lower end to upper end

Methodology Applied
Scientific EffectGravitational convection: Gravitational Convection (non heat)

Data Source

PatentUS12096881B2Beverage-making machine
Publication Date: 2024.09.24 HAMILTON BEACH BRANDS INC
  • US12096881B2 patent drawing
  • US12096881B2 patent drawing
  • US12096881B2 patent drawing

AI summary

A beverage-making machine includes: a housing; a fluid reservoir mounted to the housing; a first pump fluidly connected with the water reservoir; a heating unit comprising a conduit having an upper end and a lower end, the lower end of the conduit fluidly connected with the first pump, the conduit configured and arranged to rise monotonically from lower end to upper end; and a brew station having a brew basket with an inlet fluidly connected with the upper end of the conduit and an outlet, and further having a receptacle platform positioned to receive fluid from the outlet.