Co-fired All-solid-state Battery Negative Electrode Composition

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Solution Overview

Problem

All-solid-state batteries with garnet-type solid electrolytes often fail to achieve good characteristics when produced by co-firing due to undesired reactions between the negative electrode active material and the solid electrolyte.

Innovation Solution

A co-fired all-solid-state battery design featuring a negative electrode with a garnet-type solid electrolyte containing Li, La, and Zr, and a negative electrode active material with a Li/V mole ratio of 2.0 or more, which suppresses undesired reactions during co-firing, and includes a conductive auxiliary agent and sintering additive to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If co-firing method is used to produce all-solid-state battery with garnet-type solid electrolyte, then manufacturing efficiency is improved, but undesired reactions occur between negative electrode active material and solid electrolyte

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidbattery characteristics
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the negative electrode active material by specifying a Li/V mole ratio of 2.0 or more. This parameter change prevents undesired reactions during co-firing while maintaining manufacturing efficiency. The specific composition adjustment (Li content relative to V content) modifies the material's chemical stability during the firing process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite negative electrode active material containing multiple elements (Li, V, and other elements) with a controlled Li/V mole ratio. This composite material approach allows the material to exhibit both reactivity for battery function and stability during co-firing, resolving the contradiction between manufacturing efficiency and battery characteristics.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If negative electrode active material with high Li content is used, then reversible capacitance is improved, but reaction with garnet-type solid electrolyte during co-firing increases

Engineering Contradiction:
Improvereversible capacitanceVSAvoidundesired reactions
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent precisely controls the Li/V mole ratio parameter to be 2.0 or more, which optimizes the Li content to provide high reversible capacitance while simultaneously preventing undesired reactions with the garnet-type solid electrolyte during co-firing. This parameter optimization resolves the contradiction between quantity of substance and harmful factors.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery achieves excellent reversible capacitance and improved charge/discharge characteristics by maintaining the integrity of the garnet-type solid electrolyte and optimizing the negative electrode active material's structure and composition.

Implementation Method 1

a solid electrolyte layer (13)... The garnet-type solid electrolyte contains Li, La, Zr, and O

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

co-fired all-solid-state battery... produced by co-firing... The positive electrode (11) and the negative electrode (12) are each joined with the solid electrolyte layer (13) by sintering

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS11322776B2Co-fired all-solid-state battery
Publication Date: 2022.05.03 MURATA MFG CO LTD
  • US11322776B2 patent drawing
  • US11322776B2 patent drawing

AI summary

A co-fired all-solid-state battery that includes a negative electrode, a solid electrolyte layer, and a positive electrode. The negative electrode contains a negative electrode active material and a garnet-type solid electrolyte. The negative electrode active material contains Li, V, and O. The negative electrode active material has a mole ratio (Li/V) of a Li content to a V content of 2.0 or more. The garnet-type solid electrolyte contains Li, La, Zr, and O.