Coherence-Breaking Optical Device for Gaussian Beam Shaping

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Solution Overview

Problem

Current optical devices struggle to transform Gaussian light beams into uniform or custom-shaped beams with specific energy distributions and footprints, which is essential for applications like imaging and laser material processing where energy concentration and reduced noise are critical.

Innovation Solution

A beam conditioning device comprising a coherence-breaking module with structured patterned mirrors and a beam transforming module using primary and secondary optical elements with specific surface topographies to redirect light components, achieving a uniform spatial energy distribution and altering the beam's footprint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If reflective optics are used to concentrate light energy into a given shape, then energy concentration is improved, but the device complexity increases due to the need for precise surface topographies and off-axis positioning

Engineering Contradiction:
Improveenergy concentrationVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The beam transforming module is divided into multiple optical elements (primary and secondary) with distinct functions. Each element has a specific surface topography that performs a portion of the overall beam transformation, allowing the system to achieve complex energy distribution patterns while maintaining manageable individual component designs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs off-axis positioning of optical elements and three-dimensional surface topographies to transform the beam profile. By utilizing spatial dimensions and angular variations in the optical path, the system achieves precise energy concentration and uniform distribution patterns that would be difficult to obtain with simple on-axis configurations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a uniform light beam is produced for imaging applications, then image quality is improved by reducing fixed pattern noise, but the manufacturing precision requirements increase to achieve the uniform spatial energy distribution

Engineering Contradiction:
Improveimage qualityVSAvoidmanufacturing precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The optical elements feature surface topographies with locally varying properties designed to redistribute light energy uniformly across the beam profile. Each region of the surface is optimized to redirect specific portions of the incident light, achieving overall uniformity through localized variations in surface geometry rather than requiring perfect uniformity throughout.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transforms the spatial energy distribution parameter of the light beam from a non-uniform Gaussian distribution to a uniform distribution by carefully designing the surface topography parameters of the optical elements. This involves controlling the slope, curvature, and position of surface features to achieve the desired parameter transformation.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the beam transforming module uses off-axis positioning and complex surface topographies, then the ability to create custom-shaped beams is improved, but the ease of manufacture decreases

Engineering Contradiction:
Improvebeam shape customizationVSAvoidease of manufacture
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The beam transforming module is designed with optical elements that can handle multiple beam transformation tasks through their surface topographies. The same optical elements can transform Gaussian beams to uniform profiles, create custom shapes, and adjust energy distributions, providing universal functionality that reduces the need for multiple specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The optical elements are pre-configured with specific surface topographies during manufacturing that encode the transformation logic. This preliminary structuring allows the elements to automatically perform the required beam shaping without requiring complex real-time adjustments or post-manufacturing calibration, easing the manufacturing process while maintaining versatility.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively breaks spatial coherence and transforms light beams from non-uniform Gaussian distributions to uniform or custom shapes, enhancing energy concentration and reducing noise, thereby improving image quality and material processing efficiency.

Implementation Method 1

The coherence-breaking module includes a first and a second coherence-breaking mirror successively disposed in an optical path of the light beam and each having a reflective surface extending along a reflection plane intersecting the propagation axis of the light beam

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

Each of the primary and secondary optical elements has a surface topography respectively redirecting beam components of the light beam along first and second redirected trajectories

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10042172B2Optical beam conditioning device with coherence-breaking and beam transforming modules
Publication Date: 2018.08.07 INSTITUT NATIONAL D'OPTIQUE
  • US10042172B2 patent drawing
  • US10042172B2 patent drawing
  • US10042172B2 patent drawing

AI summary

A beam conditioning device includes a coherence-breaking module and a beam transforming module. The coherence-breaking module is configured to break a spatial coherence between beam components of the light beam and may include coherence-breaking mirrors having a structured pattern on their reflective surfaces. The beam transforming module may include a primary optical element and a secondary optical element and is configured to transform the spatial energy distribution and the footprint of the light beam. The beam conditioning device may be used to transform a Gaussian light beam into a flat-top light beam suitable for terahertz imaging applications, although other initial and/or final energy distributions may be considered.