Coherent RF Feeds for Uniform Heating in Microwave Cavities

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Solution Overview

Problem

Conventional microwave ovens using magnetron-based sources for electromagnetic cooking suffer from non-uniform heating due to a single, non-coherent microwave source, leading to inefficiencies in cooking food.

Innovation Solution

The use of multiple coherent radio frequency (RF) feeds with controlled frequency and phase in an electromagnetic cooking device, which amplifies and emits RF signals into an enclosed cavity to heat food, allowing for precise monitoring of the Q-factor and identification of cooking levels through reflection signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single magnetron-based microwave source is used, then the device complexity is reduced, but the heating uniformity deteriorates

Engineering Contradiction:
Improvesource configurationVSAvoidheating uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent divides the single microwave source into multiple coherent RF sources (at least two), each capable of independent phase and frequency control. This segmentation allows different spatial regions of the cavity to be heated more uniformly by distributing the electromagnetic energy from multiple controlled sources throughout the cavity volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic control of the phase and frequency of each RF source during operation. The controller adjusts these parameters in real-time based on feedback from Q-factor measurements, enabling adaptive optimization of heating patterns to maintain uniformity throughout the cooking process.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If multiple coherent RF feeds with controlled frequency and phase are used, then the heating uniformity is improved, but the device complexity increases

Engineering Contradiction:
Improveheating uniformityVSAvoidsource configuration
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent incorporates a feedback mechanism where the Q-factor of the cavity is continuously measured during cooking. The controller uses this Q-factor information to monitor cooking progress and adjust the RF source parameters, creating a closed-loop system that optimizes heating uniformity while managing the complexity of multiple sources through intelligent control.

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If mechanical solutions like microwave stirrer and turntable are used, then the heating uniformity is improved, but the device complexity and mechanical wear increase

Engineering Contradiction:
Improveheating uniformityVSAvoidmechanical components
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical stirring and rotating mechanisms with electronically controlled RF sources whose phase and frequency can be dynamically adjusted. This substitution eliminates mechanical wear and complexity while achieving heating uniformity through electromagnetic field control rather than physical movement of food or cavity contents.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables more uniform and controlled heating by adjusting the RF signals based on measured reflection signals, improving cooking efficiency and ensuring even cooking of food loads.

Implementation Method 1

A conventional microwave oven cooks food by a process of dielectric heating in which a high-frequency alternating electromagnetic field is distributed throughout an enclosed cavity

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 2

measuring at least one reflection signal

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11483906B2System and method for detecting cooking level of food load
Publication Date: 2022.10.25 WHIRLPOOL CORP
  • US11483906B2 patent drawing
  • US11483906B2 patent drawing
  • US11483906B2 patent drawing

AI summary

A method for identifying a cooking level of a food load in an electromagnetic cooking device is disclosed. The method includes controlling a frequency and a phase of a first RF signal and a second RF signal and amplifying the first RF signal and the second RF signal thereby generating a first RF feed and a second RF feed. The method further includes emitting the first RF feed and the second RF feed into an enclosed cavity to heat a food load and measuring at least one reflection signal. The method further includes calculating a Q-factor for the enclosed cavity based on the reflection signal, monitoring the Q-factor, and identifying a change in the Q-factor exceeding a predetermined change threshold. In response to identifying the change exceeding the predetermined change threshold, a cooking level for the food load is identified.